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Report Overview

The global industrial automation market size attained USD 209.32 Billion in 2025. The market is expected to grow at a CAGR of 8.60% during the forecast period of 2026-2035 to attain USD 477.65 Billion by 2035. Growing demand for smarter solutions to manage industrial plants is driving market growth, particularly in the Asia Pacific region.

Key Insights and Trends:

  • By region, Asia Pacific is anticipated to lead the market growth with a CAGR of 10.6% over the forecast period.
  • By country, the China industrial automation market is projected to grow at a CAGR of 10.1% over the forecast period.
  • By application, the discrete industry is anticipated to exhibit a CAGR of 9.5% over the forecast period.
  • By device, robotics is expected to grow at a CAGR of 9.8% over the forecast period.

Market Size & Forecast:

  • Market Size in 2025: USD 209.32 Billion
  • Anticipated Market Size in 2035: USD 477.65 Billion
  • CAGR from 2026 to 2035: 8.60%
  • Fastest-Developing Regional Market: Asia Pacific
2025

Base Year

2019-2025

Historical Period

2026-2035

Forecast Period

Compound Annual Growth Rate

8.6%

Value in USD Billion

2026-2035


*this image is indicative*

Key Trends and Recent Developments

Global Industrial Automation Market By Device

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Industrial Automation Industry Segmentation

The EMR’s report titled “Industrial Automation Market Report and Forecast 2026-2035” offers a detailed analysis of the market based on the following segments:

Breakup by Devices

  • Machine Vision
  • Robotics
  • Sensors
  • Motion and Drives
  • Relays and Switches
  • Others

Key Insight: Robotics is the most dominant segment in the industrial automation market, revolutionizing manufacturing processes across sectors. Major players are expanding their offerings of robots to support smart factories. In June 2025, ABB Robotics unveiled its expanded portfolio by introducing the IRB 6730S, IRB 6750S, and IRB 6760 industrial robots to enhance productivity and flexibility in manufacturing environments. Robotics continues to lead due to increasing labor shortages, rising demand for consistent quality, and the evolution of AI-integrated robots capable of learning and adapting.

Breakup by Control System

  • Supervisory Control and Data Acquisition (SCADA)
  • Distributed Control System (DCS)
  • Programmable Logic Controller (PLC)
  • Manufacturing Execution System (MES)
  • Product Lifecycle Management (PLM)
  • Enterprise Resource Planning (ERP)
  • Human Machine Interface (HMI)
  • Others

Key Insight: Programmable logic controller (PLC) segment is favoring the industrial automation industry revenue due to their central role in controlling and automating machinery. These systems are reliable, flexible, and widely used across automotive, manufacturing, and food processing. In February 2024, WEG launched PLC410, its new versatile controller used for industrial automation in pulp, metallurgy, and pharmaceuticals. PLCs are easily programmable and adapt to real-time changes, making them ideal for fast-paced environments. As smart factories evolve, the segment continues to integrate with IoT and cloud platforms, boosting both visibility and responsiveness.

Breakup by Application

  • Discrete Industry, which is further subdivided into:
    • Automotive
    • Packaging
    • Food Processing
    • Textile
    • Others
  • Process Industry, which is further subdivided into:
    • Chemical
    • Power
    • Oil and Gas
    • Healthcare and Pharma
    • Plastic
    • Others

Key Insight: The discrete industry segment of the industrial automation market focuses on manufacturing distinct items. In automotive, companies use robotics and vision systems for precision assembly and inspection. For instance, in May 2025, Comau deployed its SmartCell vision-guided robotic system on Li Auto’s electric vehicle production line in China. Packaging lines increasingly deploy PLCs and motion control to ensure speed and accuracy. Food processing firms utilize SCADA and sensor networks for hygiene compliance and efficiency. In textiles, automation supports digital weaving and dyeing processes, improving customization and productivity. These industries benefit significantly from automation in terms of speed, quality, and scalability.

Breakup by Region

  • North America
  • Europe
  • Asia Pacific
  • Latin America
  • Middle East and Africa

Key Insight: Asia Pacific is leading the industrial automation market, driven by rapid industrialization, urbanization, and strong manufacturing hubs. China is aggressively investing in smart factories, robotics, and AI-integrated systems. As of February 2025, China established more than 30,000 basic-level smart factories as part of a nationwide initiative to fast-track industrial digitalization and intelligent transformation. Japan’s leadership in robotics and South Korea’s automation in electronics manufacturing further boost the region. India's push for digital manufacturing is also transforming its industrial base. This growing demand for automation makes Asia Pacific the fastest-growing regional segment.

Industrial Automation Market Share

Machine Vision & Sensors to Boost Industrial Automation

Machine vision is contributing to the industrial automation market for providing crucial quality control and inspection capabilities. Industries, such as electronics, pharmaceuticals, and food processing rely heavily on vision systems for accuracy. In June 2025, Cognex launched a cloud-based platform OneVision™ to help manufacturers easily build, train, and scale AI-powered machine vision applications to streamline inspection processes. Machine vision systems also reduce human error, boost efficiency, and support autonomous systems, making them an essential part of smart manufacturing environments.

Sensors play a vital role in industrial automation as they enable real-time data acquisition, monitoring, and control of machines and processes. Widely used in oil & gas, chemicals, and automotive, sensors detect temperature, pressure, motion, and proximity. The rise of IIoT has increased demand for wireless and smart sensors, which are integral to automation networks and safety systems. Sensors are also foundational for enabling communication, responsiveness, and adaptability in automated environments.

SCADA & DCS to Boost Industrial Automation Adoption

The supervisory control and data acquisition (SCADA) segment is contributing to the industrial automation industry as they are essential for monitoring and controlling the processes. Widely used in utilities, oil & gas, and water treatment facilities, SCADA enables centralized data collection, visualization, and control. With the rise of remote monitoring and IoT integration, modern SCADA systems offer greater mobility, cybersecurity, and predictive analytics, making them indispensable for large-scale operations where continuous monitoring and system-wide control are critical.

Distributed control system (DCS) holds a strong position, especially in chemicals, refining, and pharmaceuticals. This system allows operators to manage processes from centralized control rooms for continuous operations. In June 2024, Valmet introduced the DNAe system to streamline process control with unified OT/IT integration in industries. With the shift towards digitalization, DCS platforms are becoming more integrated with analytics and digital twins for improving operational insight and process optimization in the entire production lifecycle.

Rising Industrial Automation Application in Process Industry

The process industry segment of the industrial automation market includes chemical, power, oil & gas, healthcare and pharmaceuticals, and plastics. These industries rely on continuous and highly controlled processes, making automation essential for safety, efficiency, and consistency. In June 2025, Baker Hughes and Repsol deployed next-gen digital tools using the Leucipa™ automated field production solution, featuring a generative AI-powered virtual assistant for energy operations. Automation improves productivity, ensures regulatory compliance, reduces human error, and enables predictive maintenance. Rising need to enhance control, reduces downtime, and supports digital transformation is also adding to the segment growth.

Industrial Automation Market Regional Analysis

Higher Industrial Automation Deployment in North America & Europe

North America industrial automation market share is expanding with the United States and Canada at the forefront of innovation and adoption. The region benefits from a strong presence of leading automation companies, coupled with high demand for smart manufacturing in automotive, aerospace, and oil & gas sectors. Government support for reshoring manufacturing and advancing Industry 4.0 technologies also plays a key role. The integration of AI, IoT, and data analytics in factory systems is widely embraced, while growing investments in cybersecurity and predictive maintenance solutions ensure North America maintains a competitive edge.

Europe, while technologically advanced, holds a considerable share in the industrial automation market. Germany, France, and Italy are key players, with Germany's Industry 4.0 initiative being a global benchmark for automation and smart manufacturing. Europe excels in high-precision manufacturing, especially in automotive and engineering sectors, and boasts strong industrial robotics and control system development. In 2024, Europe’s automotive sector installed around 23,000 industrial robots, reinforcing its status as a global automation leader. The region further remains a hub of automation innovation, with a strong focus on sustainability and energy-efficient manufacturing solutions.

Competitive Landscape

Key players operating in the industrial automation market are employing several strategies to maintain competitiveness and drive growth. One major strategy is continuous innovation and investment in advanced technologies, such as AI, IoT, and machine learning to enhance the efficiency and intelligence of automation systems. Companies also focus on strategic partnerships and collaborations to expand their technological capabilities and global reach. Mergers and acquisitions are commonly used to gain access to new markets, enhance product portfolios, and strengthen supply chains.

Customization and scalability of solutions are prioritized to cater to the diverse needs of industries such as automotive, manufacturing, and energy. Additionally, many firms emphasize sustainability by developing energy-efficient and eco-friendly automation solutions. Digital transformation and smart factory initiatives are gaining momentum, prompting players to integrate cloud computing, big data analytics, and cybersecurity features into their offerings. After-sales services, including remote monitoring and predictive maintenance, also play a crucial role in customer retention.

Siemens AG

Founded in 1847, Siemens AG is headquartered in Munich, Germany and is a global leader in industrial automation and digitalization. Siemens has pioneered technologies like the Digital Twin and MindSphere, its cloud-based IoT platform. The firm’s innovations drive smart manufacturing, energy efficiency, and seamless integration of hardware and software solutions.

Emerson Electric Co.

Established in 1890 and based in St. Louis, the United States, Emerson Electric Co. excels in automation solutions and commercial technologies. Emerson is recognized for its Plantweb digital ecosystem and DeltaV distributed control systems, enabling real-time analytics, process optimization, and enhanced operational reliability in industries worldwide.

ABB Ltd.

ABB Ltd., formed in 1988 via the merger of ASEA and BBC, is headquartered in Zurich, Switzerland and is renowned for its advances in robotics, electrification, and industrial automation. ABB's innovative offerings include ABB Ability™, a suite of digital solutions supporting predictive maintenance, energy monitoring, and performance improvement.

Rockwell Automation, Inc.

Rockwell Automation, Inc., founded in 1903 and based in Milwaukee, the United States, is a prominent player in industrial automation and information technology. Known for its Allen-Bradley and FactoryTalk brands, Rockwell delivers smart manufacturing systems, IIoT solutions, and integrated control systems to drive industrial productivity and digital transformation.

*Please note that this is only a partial list; the complete list of key players is available in the full report. Additionally, the list of key players can be customized to better suit your needs.*

Other players in the industrial automation market include Mitsubishi Electric Corporation, Schneider Electric, and Texas Instruments Incorporated, among others.

Key Features of the Industrial Automation Market Report:

  • Comprehensive quantitative analysis of market size, growth, and forecast through 2035.
  • Detailed segmentation by device, control system, application, and geography for precise insights.
  • Competitive landscape with profiles of leading players and recent developments.
  • In-depth analysis of emerging trends like AI, IoT, and robotics integration.
  • Evaluation of regulatory impact and sustainability initiatives on market dynamics.
  • Market drivers, challenges, and opportunities with strategic recommendations.

Why Choose Expert Market Research?

  • Trusted global insights backed by extensive primary and secondary research.
  • Accurate forecasting methodologies tailored for industrial automation sectors.
  • Customizable reports catering to specific business needs and market segments.
  • Experienced analysts providing actionable intelligence for strategic decision-making.

Call to Action:

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*While we strive to always give you current and accurate information, the numbers depicted on the website are indicative and may differ from the actual numbers in the main report. At Expert Market Research, we aim to bring you the latest insights and trends in the market. Using our analyses and forecasts, stakeholders can understand the market dynamics, navigate challenges, and capitalize on opportunities to make data-driven strategic decisions.*

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Key Questions Answered in the Report

In 2025, the market reached an approximate value of USD 209.32 Billion.

The market is projected to grow at a CAGR of 8.60% between 2026 and 2035.

The market is estimated to witness healthy growth in the forecast period of 2026-2035 to reach USD 477.65 Billion by 2035.

The key strategies driving the market include investing in AI and IoT innovations, forming strategic partnerships, and pursuing mergers to expand capabilities. Companies focus on customizable, energy-efficient solutions, digital transformation with cloud and analytics, and strong after-sales services. Geographic expansion into emerging markets also drives growth and competitiveness.

The trends in the market include the rising demand for precise production and high-quality automation control system and the emerging technologies like AR and VR.

The major regions in the market are North America, Latin America, the Middle East and Africa, Europe, and the Asia Pacific.

Machine vision, robotics, sensors, motion and drives, and relays and switches, among others are the leading devices in the market.

Supervisory Control and Data Acquisition (SCADA), Distributed Control System (DCS), Programmable Logic Controller (PLC), Manufacturing Execution System (MES), Product Lifecycle Management (PLM), Enterprise Resource Planning (ERP), and Human Machine Interface (HMI), among others are the significant control systems in the market.

Discrete industry and process industry are the two major applications. Discrete industry can be further divided into automotive, packaging, food processing, and textile, among others. Process industry is further categorised into chemical, power, oil and gas, healthcare and pharma, and plastic, among others.

The key players in the market report include Siemens AG, Emerson Electric Co., ABB Ltd., Rockwell Automation, Inc., Mitsubishi Electric Corporation, Schneider Electric, and Texas Instruments Incorporated, among others.

Robotics is the most dominant segment in the market, revolutionizing manufacturing processes across sectors.

Report Summary

Explore our key highlights of the report and gain a concise overview of key findings, trends, and actionable insights that will empower your strategic decisions.

Key Highlights of the Report

Please note that the figures mentioned in the description serve as estimates and may vary from the actual figures presented in the final report.

REPORT FEATURES DETAILS
Base Year 2025
Historical Period 2019-2025
Forecast Period 2026-2035
Scope of the Report

Historical and Forecast Trends, Industry Drivers and Constraints, Historical and Forecast Market Analysis by Segment:

  • Devices
  • Control System
  • Application
  • Region
Breakup by Devices
  • Machine Vision
  • Robotics
  • Sensors
  • Motion and Drives
  • Relays and Switches
  • Others
Breakup by Control System
  • Supervisory Control and Data Acquisition (SCADA)
  • Distributed Control System (DCS)
  • Programmable Logic Controller (PLC)
  • Manufacturing Execution System (MES)
  • Product Lifecycle Management (PLM)
  • Enterprise Resource Planning (ERP)
  • Human Machine Interface (HMI)
  • Others
Breakup by Application
  • Discrete Industry
  • Process Industry
Breakup by Region
  • North America
    • United States of America 
    • Canada
  • Europe
    • United Kingdom
    • Germany
    • France
    • Italy
    • Others
  • Asia Pacific
    • China
    • Japan
    • India
    • ASEAN
    • Australia
    • Others
  • Latin America
    • Brazil
    • Argentina
    • Mexico
    • Others
  • Middle East and Africa
    • Saudi Arabia
    • United Arab Emirates
    • Nigeria
    • South Africa
    • Others
Market Dynamics
  • SWOT Analysis
  • Porter's Five Forces Analysis
  • Key Indicators for Demand
  • Key Indicators for Price
Competitive Landscape
  • Market Structure
  • Company Profiles
    • Company Overview
    • Product Portfolio
    • Demographic Reach and Achievements
    • Certifications
Companies Covered
  • Siemens AG
  • Emerson Electric Co.
  • ABB Ltd.
  • Rockwell Automation, Inc.
  • Mitsubishi Electric Corporation
  • Schneider Electric
  • Texas Instruments Incorporated
  • Others
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