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Pet Food Extrusion Market Report Overview
The global pet food extrusion market attained a value of USD 84.41 Billion in 2025 and is projected to expand at a CAGR of 5.90% through 2035. The market is further expected to reach USD 149.75 Billion by 2035. Rising pet ownership, growing pet humanisation, and sustained demand for nutritionally consistent, shelf-stable kibble and treats are pushing manufacturers toward extrusion cooking across complete diets and treats for dogs, cats, birds and fish worldwide.
Key Market Trends and Insights
- The treats segment is forecast to grow fastest through 2035 across the pet food extrusion market, as pet humanisation trends push owners toward frequent, snack-style purchases alongside complete diets.
- Asia Pacific is projected to remain the fastest-growing regional market, ahead of the 5.90% global average, as rising pet ownership and urbanisation across the region's largest economies expand the addressable customer base.
- Twin-screw extrusion is expected to grow faster than single-screw systems over the forecast period, as manufacturers prioritise formulation flexibility and ingredient diversity over simpler, lower-cost equipment.
Market Size & Forecast
- Market Size in 2025: USD 84.41 Billion
- Projected Market Size in 2035: USD 149.75 Billion
- CAGR from 2026 to 2035: 5.90%
- Fastest-Growing Regional Market: Asia Pacific
Pet food extrusion refers to the use of extrusion cooking, a high-temperature, high-pressure processing technique, to shape, texturise and cook complete diets and treats for companion animals. The process forces a blended mix of animal derivatives, vegetables and fruits, grains and oilseeds, vitamins and minerals, and additives through a die under controlled heat and pressure, producing consistent, shelf-stable kibble and treats with improved digestibility. Rising pet ownership, growing pet humanisation, and sustained demand for premium, functional and grain-free formulations continue to widen the buyer base for the global pet food extrusion market.
Demand is concentrating around manufacturers able to convert new or expanded production capacity directly into shelf-ready product, particularly where a facility is dedicated specifically to pet nutrition rather than shared with other food categories. In February 2026, Ukrainian manufacturer Suziria Group launched a wet pet food production facility in Kalush, investing more than EUR 10 million in a site built to serve its Half&Half brand alongside its newly launched CATCH! range, with capacity planned to double by the end of the year. Facilities of this kind are converting rising pet ownership directly into new extrusion line capacity across the global pet food extrusion market.
Manufacturers are converging on a common development direction, widening from standard dry kibble formulations toward functional, grain-free and protein-diverse recipes that require greater ingredient flexibility from the extrusion line itself. Suppliers are also consolidating co-manufacturing capacity through acquisition, giving brand owners faster access to dedicated pet nutrition production without building new facilities from the ground up. Portfolios across the market are being rebuilt around formulation flexibility and speed to market rather than a single flagship recipe.
Compound Annual Growth Rate
5.9%
Value in USD Billion
2026-2035
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| Global Pet Food Extrusion Market Report Summary | Description | Value |
| Base Year | USD Billion | 2025 |
| Historical Period | USD Billion | 2019-2025 |
| Forecast Period | USD Billion | 2026-2035 |
| Market Size 2025 | USD Billion | 84.41 |
| Market Size 2035 | USD Billion | 149.75 |
| CAGR 2019-2025 | Percentage | XX% |
| CAGR 2026-2035 | Percentage | 5.90% |
| CAGR 2026-2035 - Market by Region | Asia Pacific | 6.5% |
| CAGR 2026-2035 - Market by Country | India | 6.9% |
| CAGR 2026-2035 - Market by Country | China | 6.2% |
| CAGR 2026-2035 - Market by Type | Complete Diets | 5.5% |
| CAGR 2026-2035 - Market by Equipment Type | Twin-Screw | 6.6% |
| Market Share by Country 2025 | Brazil | 2.7% |
Key Trends and Recent Developments
The international agribusiness MHP SE opened MHP Pet Food, Croatia's first wet pet food production facility, representing an investment of more than EUR 43 million and launching the company's new premium brand, Proof. Manufacturers across the pet food extrusion market can leverage this trend by treating a first-of-its-kind regional facility as a market entry vehicle, since novelty of that kind attracts attention a conventional capacity expansion would not.
The United Petfood and Lider Petfood acquired a dry production facility in Kirklareli, Turkiye, extending United Petfood's private label production footprint into a new market through an established, already-invested site. Manufacturers in the pet food extrusion market can leverage this trend by pursuing bolt-on acquisitions of existing facilities rather than greenfield construction, since an operating plant with established technology shortens the path to production.
The Three Dog Brands opened an 87,000 square foot manufacturing and operations facility in the Kansas City metro area, increasing production capacity and distribution for its Three Dog Bakery treats while accelerating output of its newly launched Bark'n Crunch! Chicken Chips. Manufacturers across the pet food extrusion market can leverage this trend by pairing a facility opening with a new product launch, since combined announcements extend the retail and media attention either would draw alone.
The TFP Nutrition announced construction of a new manufacturing facility in Platteville, Colorado, its largest expansion outside Texas, built to produce dry kibble formulas for dogs and cats with advanced automation and food safety systems. Manufacturers across the market can leverage this trend by positioning a large single-site expansion as a statement of long-term commitment to a category, since scale of investment signals confidence to retail partners and consumers alike.
Treat Manufacturers Diversifying into Adjacent Snack Categories Through Acquisition
Manufacturers with an established treats or snack brand are increasingly acquiring companies in adjacent categories to broaden their product range, rather than developing a new format internally from scratch. This lets an acquirer add technical capability, such as a different processing method or ingredient base, that would otherwise take years to build in-house. In April 2026, Tucker's acquired Nuggets Healthy Eats, expanding its portfolio into bone broth products, a category adjacent to but distinct from its existing confectionery-style treat lines, while continuing Nuggets' established production process rather than converting it to Tucker's own methods.
Acquisitions Increasingly Used to Enter a Specific New Country Market
Manufacturers are increasingly using a single acquisition to establish commercial and manufacturing capability in a specific new country, rather than pursuing that market through export relationships alone. This gives the acquirer local production, an existing customer base and market knowledge in one transaction, rather than building each separately over several years. In February 2026, France-based Nasta Pet Food acquired Canadian manufacturer First Mate Pet Food, giving the group direct commercial and manufacturing capability in North America rather than continuing to serve the region through exports from its existing European operations.
Latin American Manufacturers Building Combined Dry Food and Treats Capacity in One Facility
Manufacturers expanding capacity in fast-growing Latin American markets are increasingly designing a single facility to produce both dry food and treats, rather than building separate sites for each category. This lets a producer serve a broader retail order from one shipment and one production schedule, reducing the logistics complexity of supplying multiple product lines from different locations. Commissioning for Special Dog Company's new facility in Mateus Leme, Minas Gerais, Brazil, was set to begin in May 2026, with the site combining 10,000 metric tons of monthly dry pet food capacity alongside a dedicated treats and snack production area.
Fermentation-Derived Proteins Gaining Commercial Traction Across Multiple Brand Launches
Alternative protein ingredients are increasingly reaching brand owners through a single ingredient supplier’s commercial partnership, rather than each brand developing its own novel protein sourcing independently. This lets a smaller or newer brand adopt an already-validated ingredient quickly, since the formulation and regulatory groundwork has already been completed by the supplier's earlier commercial partners. In May 2026, Hamburg-based ingredient producer MicroHarvest confirmed more than 15 new pet food product launches scheduled for the second quarter of the year, as its fermentation-derived protein ingredient gained commercial traction across multiple brand partners in Germany and the United Kingdom.
Regional Co-Packing Networks Expanding to Serve Faster-Growing Markets
Co-packing capacity itself is consolidating as larger contract manufacturers across the pet food extrusion market acquire smaller, specialised co-packers rather than building matching capability from scratch, giving brand owners a single larger partner with a broader service range than either business offered separately. This consolidation is most active in freeze-dried and other premium processing niches, where specialised equipment and certifications make an acquired co-packer more valuable than an equivalent amount of new capacity. In August 2025, family-owned contract manufacturer Glacial Freeze Dry acquired Foodynamics, a freeze-dried co-manufacturer and co-packer, combining the two companies' capacity to offer brand owners more adaptable co-manufacturing services.
Global Pet Food Extrusion Industry Segmentation
The Expert Market Research’s report titled "Global Pet Food Extrusion Market Report and Forecast 2026-2035" offers a detailed analysis of the market based on the following segments:
Market Breakup by Type
- Complete Diets
- Treats
Key Insight: Complete diets hold the leading share of the pet food extrusion market, reflecting their role as the primary daily nutrition source for companion animals across every household budget tier. Treats form the fastest-growing type as pet humanisation trends push owners toward frequent, snack-style purchases that sit alongside, rather than replace, a complete diet. In March 2026, the American Pet Products Association and Pet Industry Distributors Association recognised winners across 13 New Products Showcase categories at Global Pet Expo, with dog and cat food and treats among the most represented categories, reflecting how active new product development remains across both segments.
Market Breakup by Animal Type
- Dogs
- Cats
- Birds
- Fish
- Others
Key Insight: Dogs account for the leading animal type share of the pet food extrusion market, reflecting the scale of global dog ownership and the wide range of formulations, from everyday kibble to therapeutic diets, produced for the category. Cats form the fastest-growing animal type as urban living arrangements increasingly favour cat ownership over dogs, particularly across Asia Pacific's growing middle class. In June 2026, Czech manufacturer VAFO Group acquired a former fish cannery near Slupsk, Poland, converting the site into a wet pet food factory as part of its broader expansion across dog and cat product lines, while birds and fish remain served by smaller-diameter extrusion lines suited to pellet and floating feed formats.
Market Breakup by Ingredient
- Animal Derivatives
- Vegetables and Fruits
- Grains and Oilseeds
- Vitamins and Minerals
- Additives
- Others
Key Insight: Animal derivatives account for a leading ingredient share of the pet food extrusion market, reflecting sustained consumer preference for high meat content formulations across premium and standard product tiers alike. Grains and oilseeds remain a structurally important ingredient category, providing the starch base extrusion cooking requires to achieve proper expansion and kibble texture, even as grain-free formulations gain share within certain product lines. In February 2026, animal nutrition group De Heus completed the acquisition of a feed business across Asia, adding 17 mills and entering two new strategic markets, illustrating the scale of ingredient supply consolidation feeding into pet food formulation. Vegetables and fruits, vitamins and minerals, and additives are increasingly formulated together to support the functional and fortified positioning that premiumisation has brought to the category.
Market Breakup by Equipment Type
- Single
- Twin-Screw
Key Insight: Single-screw extruders remain a significant equipment share of the pet food extrusion market, valued for their mechanical simplicity, lower capital cost and reliability on straightforward, high-volume kibble formulations. Twin-screw extruders are the fastest-growing equipment type as manufacturers prioritise the formulation flexibility and ingredient diversity that twin-screw systems support, particularly for functional, grain-free and multi-protein recipes. Selection between the two increasingly depends on formulation complexity rather than throughput alone, with twin-screw systems taking share wherever recipe diversity is a stated brand priority.
Market Breakup by Region
- North America
- Europe
- Asia Pacific
- Latin America
- Middle East and Africa
Key Insight: Regional dynamics in the pet food extrusion market continue to shape manufacturer strategies. North America leads on high companion animal ownership, an established retail infrastructure, and sustained demand for premium and grain-free formulations. Europe combines dense pet ownership with strict feed safety and labelling regulation that favours manufacturers with strong formulation traceability. Asia Pacific grows fastest as rising pet ownership and urbanisation across the region's largest economies expand the addressable customer base, while Latin America and the Middle East and Africa build on expanding retail infrastructure and rising disposable incomes.
Global Pet Food Extrusion Market Share
By type, complete diets dominate the market through daily nutrition demand while treats grow fastest on pet humanisation
Complete diets hold the largest share of the pet food extrusion market because they serve as the primary daily nutrition source for companion animals, generating recurring, high-frequency purchase behaviour across every household budget tier. Manufacturers prioritise complete diet production lines accordingly, since consistent daily consumption gives this category the most predictable production planning of any segment in the market, allowing extrusion capacity to be scheduled well in advance rather than adjusted around seasonal or promotional demand swings that affect treats more heavily.
Treats are the fastest-growing type as pet humanisation trends push owners toward frequent, snack-style purchases that sit alongside a complete diet rather than replacing it. In June 2026, Spot & Tango took over an expanded 90,000 square foot facility in Allentown, Pennsylvania, doubling production capacity for its UnKibble line after volumes grew more than 50 per cent year over year, illustrating the scale of demand driving dedicated capacity for fast-growing product lines across the pet food extrusion market.
By animal type, dogs dominate the market through ownership scale while cats grow fastest on urban ownership trends
Dogs account for the largest animal type share of the pet food extrusion market, reflecting the scale of global dog ownership and the breadth of formulations, from everyday kibble to therapeutic and life-stage diets, produced for the category. This breadth gives dog-focused manufacturers the widest addressable formulation range of any animal type segment, supporting sustained production volume across multiple price tiers simultaneously across the market and justifying dedicated extrusion lines that would be harder to fill with a narrower, single-tier product range.
Cats are the fastest-growing animal type as urban living arrangements increasingly favour cat ownership over dogs, particularly across growing middle-class populations in Asia Pacific where smaller living spaces suit cats better. In March 2026, pet food manufacturer I and love and you acquired cat food company Made by Nacho, aiming to advance its position in the rapidly growing premium cat nutrition segment of the pet food extrusion market and expand both companies' product offerings.
By ingredient, animal derivatives dominate the market through consumer preference for meat content while others grow fastest on novel protein demand
Animal derivatives account for the largest ingredient share of the pet food extrusion market, reflecting sustained consumer preference for high meat content formulations across premium and standard product tiers alike. Reported in May 2026, J-Six Enterprises subsidiary Fairview Mills is constructing a new animal protein meal refinement and blending facility in Falls City, Nebraska, expected to begin operations in early Q3 2026 and designed to produce meals with higher protein concentration and digestibility for customers across the pet food extrusion market.
The others category, spanning novel proteins and emerging ingredient sources, is the fastest-growing ingredient segment as manufacturers respond to demand for alternative and sustainable protein formulations still moving through formulation trials. Suppliers are increasingly building dedicated processing capacity for these ingredients rather than adapting existing animal derivative lines, reflecting how distinct the processing requirements for novel proteins have proven to be across the pet food extrusion market.
By equipment type, single-screw extruders remain significant on cost efficiency while twin-screw systems grow fastest on formulation flexibility
Single-screw extruders retain a significant share of the pet food extrusion market because their simpler mechanical design delivers lower capital cost and reliable throughput on straightforward, high-volume kibble formulations that do not require frequent recipe changes. Manufacturers running standardised product lines continue to favour single-screw systems specifically for this cost and reliability advantage, particularly on mature, high-volume recipes within the market where the formulation flexibility a twin-screw system offers would go largely unused across most production runs.
Twin-screw extruders are the fastest-growing equipment type as manufacturers across the pet food extrusion market prioritise the formulation flexibility and ingredient diversity twin-screw systems support, particularly for functional, grain-free and multi-protein recipes that a single-screw system handles less consistently. In April 2026, extrusion brands Wenger and Extru-Tech exhibited together for the first time under parent company JBT Marel at Petfood Forum, showcasing a twin-screw extruder built to switch between traditional recipes and high-fresh-meat inclusions on the same hardware.
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Purchase the Regional Overview for USD 1099
If you choose to purchase the full report at a later stage, the amount already paid will be adjusted, and you will only need to pay the remaining balance.
Purchase the Regional Overview for USD 1099
If you choose to purchase the full report at a later stage, the amount already paid will be adjusted, and you will only need to pay the remaining balance.
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Global Pet Food Extrusion Market Regional Analysis
North America leads the market through high companion animal ownership while Asia Pacific grows fastest on rising pet ownership
North America commands the largest share of the pet food extrusion market, supported by high companion animal ownership, an established retail infrastructure, and sustained consumer demand for premium and grain-free formulations. In February 2026, Netherlands-based Scholtus Group acquired Big Creek Foods, a Gainesville, Florida producer of premium pet treats, integrating its facility into Scholtus' production network to expand manufacturing capabilities across air-dried and semi-moist product lines serving the region's large and well-established market retail base.
Asia Pacific is the fastest-growing regional pet food extrusion market as rising pet ownership and urbanisation across the region's largest economies expand the addressable customer base faster than in more mature markets. In March 2026, Indian pet food startup Zoomies raised approximately USD 0.6 million in pre-seed funding to strengthen its manufacturing and supply chain capabilities and expand distribution, illustrating the early-stage capital now flowing into the region's domestic pet food manufacturing base as local brands scale to meet rising demand.
Competitive Landscape
The global industry is consolidating around integrated pet nutrition manufacturers as leading pet food extrusion companies invest in dedicated production capacity, formulation flexibility and co-manufacturing partnerships to defend both branded and private label accounts. Producers are prioritising twin-screw formulation capability, food safety systems and regional production footprint to differentiate offerings in a segment where the underlying extrusion cooking principle is broadly comparable across suppliers. Deep retail and distribution relationships remain a decisive advantage, since a facility built for a specific brand typically stays dedicated to that brand for its entire operating life.
Major pet food extrusion market players are also competing on formulation breadth, since a manufacturer able to supply both branded and private label production from the same facility captures a wider set of retail accounts than one serving only a single channel. Opportunities are emerging in functional and grain-free formulation capacity, in co-manufacturing capacity for smaller and emerging brands, and in dedicated treats production as pet humanisation continues to reshape purchase frequency. Suppliers combining broad channel coverage with flexible, twin-screw formulation capability are positioned to strengthen their standing as manufacturers continue prioritising formulation breadth over single-channel specialisation.
Nestle S.A.
Founded in 1866 and headquartered in Vevey, Switzerland, the company supplies pet food through its Purina PetCare division, one of the largest pet nutrition businesses globally, spanning complete diets and treats for dogs and cats across premium and mainstream tiers. Its pet care portfolio draws on the company's broader food processing expertise; positioning Nestle among the largest global manufacturers serving the market.
Mars, Incorporated
Founded in 1911 and headquartered in McLean, Virginia, United States, the company supplies pet food through its Mars Petcare division, covering brands across complete diets and treats for dogs and cats alongside a broader veterinary services business. Its pet nutrition portfolio spans premium and mainstream price tiers globally, positioning Mars among the largest pet food manufacturers serving the market.
Buhler AG
Founded in 1860 and headquartered in Uzwil, Switzerland, the company supplies extrusion equipment and complete processing lines for pet food, grain and food manufacturing through its Grains and Food division, serving customers across more than 140 countries. Its extrusion technology supports both complete diet and treats production, positioning the company among the largest pet food extrusion equipment suppliers globally.
Andritz AG
Founded in 1852 and headquartered in Graz, Austria, the company supplies extrusion and processing equipment for pet food and animal feed production through its feed and biofuel division, alongside a broader industrial technology portfolio spanning pulp, paper and hydropower equipment. Its pet food extrusion systems serve manufacturers producing both complete diets and treats, positioning the company among the established equipment suppliers to the market.
Other key players in the market include Post Holdings, Inc., Schell & Kampeter, Inc., Hill's Pet Nutrition, Inc., AKVATERA LT, UAB, Brabender GmbH & Co. KG, Clextral S.A.S, Diamond America Corporation, and Coperion GmbH, among others.
*Please note that this is only a partial list; the complete list of key players is available in the full report. Additionally, the list of key players can be customized to better suit your needs.*
Key Highlights of the Global Pet Food Extrusion Market Report
- Comprehensive evaluation of pet food manufacturing capacity expansion and co-manufacturing consolidation.
- Analysis of pet humanisation trends, premiumisation, and twin-screw formulation adoption.
- Detailed competitive benchmarking of global pet food extrusion manufacturers and equipment suppliers.
- Regional opportunity analysis covering expanding pet ownership and rising urbanisation.
- Strategic insights into treats category growth and functional formulation demand.
Why Rely on Expert Market Research?
- Industry-focused analysts tracking evolving pet food extrusion innovation and competitive developments.
- Research combining manufacturer strategies, regulatory developments, and formulation trends.
- Robust methodology integrating primary interviews with verified secondary intelligence.
- Actionable business recommendations supporting investment, expansion, product development, and market entry decisions.
- Forward-looking insights identifying disruptive innovations and emerging competitive opportunities before mainstream adoption.
Call to Action
Unlock the latest insights with our pet food extrusion market trends 2026 report. Discover regional growth patterns, formulation economics, and key industry players. Stay ahead of competition with trusted data and expert analysis. Download your free sample report today and drive informed decisions in the market.
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*While we strive to always give you current and accurate information, the numbers depicted on the website are indicative and may differ from the actual numbers in the main report. At Expert Market Research, we aim to bring you the latest insights and trends in the market. Using our analyses and forecasts, stakeholders can understand the market dynamics, navigate challenges, and capitalize on opportunities to make data-driven strategic decisions.*
Frequently Asked Questions About This Report
In 2025, the market reached an approximate value of USD 84.41 Billion.
The market is projected to grow at a CAGR of 5.90% between 2026 and 2035.
The market is estimated to witness healthy growth in the forecast period of 2026-2035 to reach USD 149.75 Billion by 2035.
Expanding dedicated pet nutrition production capacity, consolidating co-manufacturing capability through acquisition, adopting twin-screw formulation flexibility, and pairing new facility openings with new product launches to maximise market attention.
The rise in the consciousness towards health of animals, increase in the shift in focus toward natural and grain-free products, and surge in pet humanisation are the key trends propelling the growth of the market.
The major regions in the market are North America, Europe, the Asia Pacific, Latin America, and the Middle East and Africa.
The primary types of pet food extrusion in the market are complete diets and treats.
The key players in the market include Nestle S.A., Mars, Incorporated, Post Holdings, Inc., Schell & Kampeter, Inc., Hill's Pet Nutrition, Inc., AKVATERA LT, UAB, Andritz AG, Buhler AG, Brabender GmbH & Co. KG, Clextral S.A.S, Diamond America Corporation, and Coperion GmbH, among others.
Manufacturers face volatile raw material and ingredient costs, tightening feed safety and labelling regulation, capital-intensive facility construction timelines, and the technical complexity of formulating consistent, grain-free and multi-protein recipes at scale.
Report Summary
Explore our key highlights of the report and gain a concise overview of key findings, trends, and actionable insights that will empower your strategic decisions.
| REPORT FEATURES | DETAILS |
| Base Year | 2025 |
| Historical Period | 2019-2025 |
| Forecast Period | 2026-2035 |
| Scope of the Report |
Historical and Forecast Trends, Industry Drivers and Constraints, Historical and Forecast Market Analysis by Segment:
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| Breakup by Type |
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| Breakup by Animal Type |
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| Breakup by Ingredient |
|
| Breakup by Equipment Type |
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| Breakup by Region |
|
| Market Dynamics |
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| Competitive Landscape |
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| Companies Covered |
|
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