The global process automation and instrumentation market was valued at USD 78.15 Billion in 2025. The industry is expected to grow at a CAGR of 6.30% during the forecast period of 2026-2035 to reach a value of USD 143.97 Billion by 2035. The market growth is driven by the rising integration of artificial intelligence (AI) and strategic collaborations enabling digital twin-based automation and predictive analytics across industries.
Process automation vendors are increasingly embedding AI into their control architectures to enable real-time decision-making, predictive maintenance, and autonomous operations. To accelerate these capabilities, leading players are forging cross-sector partnerships with IT and cloud firms.
For instance, in October 2024, Honeywell announced a partnership with Google Cloud to integrate generative AI models (Gemini and Vertex AI) into Honeywell Forge, aimed at automating operations, improving asset performance, and supporting AI-assisted maintenance workflows.
Similarly, Siemens and Capgemini expanded their alliance in October 2024 to develop AI-native digital twin and industrial operations solutions. These initiatives highlight how AI-driven partnerships are redefining process optimization, creating smarter, self-learning automation ecosystems, further contributing to the global process automation and instrumentation market development.
Base Year
Historical Period
Forecast Period
Compound Annual Growth Rate
6.3%
Value in USD Billion
2026-2035
*this image is indicative*
| Global Process Automation and Instrumentation Market Report Summary | Description | Value |
| Base Year | USD Billion | 2025 |
| Historical Period | USD Billion | 2019-2025 |
| Forecast Period | USD Billion | 2026-2035 |
| Market Size 2025 | USD Billion | 78.15 |
| Market Size 2035 | USD Billion | 143.97 |
| CAGR 2019-2025 | Percentage | XX% |
| CAGR 2026-2035 | Percentage | 6.30% |
| CAGR 2026-2035 - Market by Region | Asia Pacific | 7.1% |
| CAGR 2026-2035 - Market by Country | India | 7.1% |
| CAGR 2026-2035 - Market by Country | Mexico | 6.6% |
| CAGR 2026-2035 - Market by Instrument | Field Instrument | 7.2% |
| CAGR 2026-2035 - Market by Industry | Oil and Gas | 7.2% |
| Market Share by Country 2025 | Japan | 5.1% |
The shift to software, defined and edge, based control architectures that improve the flexibility and scalability of industrial automation is the major factor behind the market growth. To better manage their operations and to seamlessly bring in analytics, manufacturers are virtualizing their control systems. Siemens, in May 2024, introduced its Simatic Automation Workstation, a software, based control platform that brings together PLC, HMI, and edge functionalities, thus, a significant milestone in IT, OT convergence was achieved.
The players in the market are looking for acquisition opportunities that would enable them to expand their automation and measurement capabilities thus, meeting the demands brought by the industrial digitalization. In April 2023, Emerson Electric Co. through the acquisition of National Instruments (NI), completed the enhancement of its test, measurement, and software portfolio to be able to provide complete automation solutions to different industries. This step is a representation of the wider trend where companies utilize M&A to improve their competitive position and thus, be able to meet the changing needs of process optimization faster.
One of the major impacts of the robot integration with industrial environments is the revolution of process automation with the help of great flexibility and efficiency which in turn is the key factors of the industrial processes. Just to take the full advantage of the trend Rockwell Automation decided to acquire Clearpath Robotics in October 2023 thereby getting expertise in autonomous mobile robots (AMRs) and research automation. Consequently, the purchase allows Rockwell to offer a single platform that integrates robotics with process automation to support the worldwide transition to intelligent, self, reliant manufacturing systems.
The rising implementation of automation solutions in renewable and clean energy projects is the reason why the market is growing substantially in this area. The companies on their part are putting money in control systems and software aimed at optimizing the performance of renewable assets. In June 2024, Yokogawa Electric Corporation decided to acquire BaxEnergy, a renewable energy software company from Italy to offer better digital energy transition solutions and to spread out automation applications across the renewable power industry.
The increasing appetite for automation in developing countries has put the companies in the position of having to broaden their local production and engineering capabilities. In May 2024, Rockwell Automation went public with the news of its new manufacturing plants and a larger workforce in India that are aimed at satisfying the local demand for industrial automation and digital transformation solutions. This pivotal move by the company syncs up perfectly with the trend toward localization which in turn revs up the delivery and allows for easy customization of the regional industries.
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The EMR’s report titled “Global Process Automation And Instrumentation Market Report and Forecast 2026-2035” offers a detailed analysis of the market based on the following segments:
Market Breakup by Instrument
Key Insights: To meet the requirements of real, time monitoring and predictive control in the process industry, field instruments which include pressure, temperature, and level transmitters enjoy increased popularity. By integrating smart sensors and digital positioners with control valves, which include valve bodies, actuators, and accessories, manufacturers aim to achieve precise flow control and energy, saving. In contrast, analytical instruments such as pH analyzers, conductivity analyzers, and chromatographs are progressively being employed to guarantee product quality and comply with the regulations in sectors like pharmaceuticals and food processing; to give an instance, in April 2024, Waters Corporation unveiled its Alliance iS Bio HPLC System that comprises built, in instrument intelligence and error, reduction features for biopharma QC labs.
Market Breakup by Solutions
Key Insights: The demand for compact, IIoT, enabled controllers that support real, time data communication and predictive maintenance is soaring in the PLC segment. For instance, Mitsubishi Electric Corporation had recognized the trend and acted accordingly by launching its MELSEC FX5S PLC in December 2023, which comes with Ethernet and web, server connectivity as an integral part to make small, machine automation and remote monitoring more comfortable. Besides this, various other segments such as DCS, MES, SCADA, and Safety Automation can boost their performance through AI integration, modular architectures, and cloud, based analytics. As a result, these segments are facilitating the development of smarter, safer, and more connected industrial environments.
Market Breakup by Industry
Key Insights: The oil and gas sector is at the forefront of automation due to the safety, reliability, and remote monitoring of the site requirements imposed by the industry. On the other hand, pharmaceutical firms are implementing integrated automation platforms with the goal to not only shorten the time for drug research and production but also to ensure that the drugs meet the stringent regulatory standards. As an illustration, Emerson Electric Co. expanded its DeltaV Automation Platform to provide end, to, end data mobility across the life sciences value chain in May 2025. Besides that, applications in the water sector are increasingly dependent on smart sensors and cloud, enabled monitoring systems that help them manage treatment efficiency and regulatory reporting.
Market Breakup by Region
Key Insights: The Asia Pacific region is experiencing a rapid expansion as it has been making substantial investments in industrial automation, and as a result, the data center is expanding at an accelerated rate. For example, Siemens AG decided to open a new Center of Competence in Chennai, India in July 2024 to provide modular power and automation solutions to the region. Despite that, North America keeps the momentum due to its well, developed manufacturing infrastructure and the fast digital transformation process in automation. Europe is fueled by regulatory mandates and upgrade cycles in brown field plants, while Latin America and the Middle East & Africa are becoming prominent areas as they modernize oil & gas, water treatment, and utilities sectors with automation instrumentation.
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By instrument, field instrument witnesses high demand
Development of the field, instrument segment is largely due to the rising need for a small but efficient instrument in clean and cramped spaces which, allow industries such as life sciences, food and beverage and specialty chemicals to achieve higher precision and faster installation induction. Endress+Hauser, for example, in September 2024, introduced its Compact Line, a completely new product line that includes level, point level, and pressure measurement, designed especially for hygienic applications with compact design but full performance. These improvements give the ultimate user the freedom to unify the measurement of small skids and big tanks thus lessening the system complexity and total cost of ownership.
The analytical instrument segment is witnessing robust growth as various industries are progressively turning to AI and digital analytics for precision monitoring, predictive maintenance, and regulatory compliance needs. Several manufacturers of analyzers and sensors are focusing on making these products intelligent so that they can deliver real, time process data and also provide proactive diagnostics. Siemens AG implemented AI, powered applications on its Xcelerator Marketplace in May 2024, the applications include SIWA Leak Finder and SIWA Blockage Predictor, which are compatible with the Sitrans FM Mag8000 flow sensor to help in leak detection as well as blockages in water systems where it can detect small leak of 0.2 L/s. This is an excellent example of how AI, powered analytical instruments are not only revolutionizing industrial operations but also changing the approach towards maintenance from being done reactively to predictively.
By solutions, Distributed Control System (DCS) are gaining traction
The DCS segment is expanding as industries aim at adopting control architectures which are scalable, reliable, and well integrated for continuous process monitoring and optimisation. Industrial users are getting benefits such as efficiency increase and downtime reduction through improved system modularity, cyber security, and remote connectivity enabled by their vendors. Honeywell International Inc. unveiled the update to their Experion LX DCS in June 2024, that features cloud, enabled remote access and advanced diagnostics, this new feature gives the ability for plants to operate the management of the same through different sites and also pre, empt faults by monitoring operations from a distance. This move by the advanced DCS solutions company is a testament to how it facilitates the use of data for smart control and decision making in the process industry sector across the board.
The MES segment is experiencing an upturn as real-time production tracking, compliance, and automation of workflow have been put at the forefront of companies' priorities. More and more industrial players are embracing solutions that link edge with cloud through analytics as a means to both optimize factory operations and bolster traceability. AVEVA Group plc unveiled its Hybrid Cloud MES solution in April 2024 that allows visibility of multiple site operations, scheduling of predictive maintenance, and easy integration with the current enterprise systems. These types of solutions serve as a major factor in fostering the use of intelligent manufacturing platforms which not only increase operational efficiency but also reduce the chance of errors and facilitate Industry 4.0 transformation initiatives.
By industry, metals & mining industry registers significant growth
The metals and mining segment's expansion is largely a result of the demand for integrated automation and instrumentation that can not only improve operational safety, but also resource and energy efficiency thereby enabling data and driven decision making. Machinery suppliers have come forth with digital, first solutions which are essentially a fusion of instrumentation, analytics, and remote monitoring. One such example is in September 2024, when ABB Ltd. extended its ABB Care program with a new bouquet of service offerings aimed at easing maintenance and upgrading the health monitoring of mining assets. With these novelties, mining operations can not only speed up their automation roadmap but also attain lesser manual inspections and more uptime.
The water and wastewater industry segment is witnessing a positive trend which can be ascribed to the growing requirement for smart instrumentation and digital monitoring solutions that would facilitate regulatory compliance, energy efficiency, and infrastructure resilience. The market players are rolling out remote, enabled systems and analytics platforms which can transform raw sensor data into practicable insights. Salher for example, in May 2025 launched a digital control solution named AquaBrain that facilitated real, time optimization of water treatment plant operations from anywhere, thus making water treatment operations easier and more efficient. This category of offerings is instrumental in empowering utilities with the double advantage of cutting down on operating costs and being better equipped to cope with the changing dynamics of water management challenges.
By region, Asia Pacific is emerging as a lucrative market destination
The fast growth in the Asia Pacific is mainly due to the escalating demand for smart automation and highly advanced instruments in large, scale infrastructure as well as energy projects. Suppliers are coming up with systems that facilitate remote operations, digitised control, and end to end connectivity. For instance, in March 2025, Yokogawa Electric Corporation got a contract to provide its integrated SCADA system to Melbourne Water in Australia that will allow network, wide monitoring of water assets. Such initiatives give power to utilities and industrial plants all over the region to update their systems, decrease their downtime, and increase their operational efficiency.
Market growth in North America is sustained by numerous industries that are embracing software, defined automation, AI, powered platforms, and connected instrumentation. Manufacturers are creating an open automation environment that will increase the organization’s agility, reduce the engineering work, and solve the problem of staff shortage. As an illustration, in May 2025, Schneider Electric launched its EcoStruxure Automation Expert Platform, a platform that features generative AI assistants and modular software for industrial control applications. Such product innovation is allowing operators in the US and Canada to streamline their operations, significantly reduce the time required to realize the benefits, and welcome next, generation automation architectures.
| CAGR 2026-2035 - Market by | Country |
| India | 7.1% |
| Mexico | 6.6% |
| USA | 6.2% |
| UK | 6.0% |
| Germany | 5.8% |
| Canada | XX% |
| France | 5.5% |
| Italy | XX% |
| China | XX% |
| Japan | XX% |
| Australia | XX% |
| Saudi Arabia | XX% |
| Brazil | XX% |
Market growth has been propelled by the persistent initiatives of the major players to incorporate state-of-the art technologies and increase the efficiency of the processing. Siemens, ABB, and Emerson, for instance, are adopting AI, driven control systems, IIoT platforms, and cloud, based automation software to offer remote monitoring and predictive maintenance functionalities. With such innovations, industries become capable of operational optimization, downtime reduction, and productivity enhancement in line with sustainability requirements.
The main players in the market are also implementing the digital transformation and portfolio diversification as the core of their strategies. Companies such as Honeywell, Schneider Electric, and Rockwell Automation are launching smart instrumentation, security, enabled control systems, and software, defined automation tools. Moreover, these firms are broadening their presence worldwide and enhancing their service offerings through partnerships and acquisitions, thus becoming the most reliable automation solution providers for the industrial sectors that are changing at a high pace.
Headquartered in Zürich, Switzerland, and established in 1988, ABB Ltd. is a leader in global technology with a major focus on electrification, robotics, automation, and motion solutions. The firm is committed to the use of AI, digitalization, and eco, friendly technologies in process automation systems to make industrial sectors more efficient and productive.
Founded in 1890 and located in St. Louis, Missouri, USA, Emerson Electric Co. is a provider of leading, edge automation technologies and software that promote operational performance and sustainability. The company's wide, ranging offering consists of process management, control systems, and industrial software solutions, which it implements in the energy, chemicals, and manufacturing industries, among others.
Incepted in 1906, the diversified technology and manufacturing company Honeywell International Inc., is based in Charlotte, North Carolina, USA. It is well known for its cutting, edge automation, sensing, and control solutions. Honeywell Process Solutions, the company’s division, is the source of integrated automation systems and digital platforms, which are the main drivers of safety, reliability, and operational excellence in industrial environments.
Siemens AG, a global industrial conglomerate, has been in existence since 1847. The company is situated in Munich, Germany. Siemens offers revolutionary technologies in the areas of automation, electrification, and digital industries. The company enables industries to become more productive and greener through various measures including the use of advanced control systems, software, defined automation, and IIoT, enabled solutions that are all part of their Digital Industries division.
*Please note that this is only a partial list; the complete list of key players is available in the full report. Additionally, the list of key players can be customized to better suit your needs.*
Other players in the market include Schneider Electric SE, Rockwell Automation Inc., General Electric Company, and others.
Explore the latest trends shaping the Global Process Automation And Instrumentation Market 2026-2035 with our in-depth report. Gain strategic insights, future forecasts, and key market developments that can help you stay competitive. Get a free sample report or contact our team for customized consultation on global process automation and instrumentation market trends 2026.
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*While we strive to always give you current and accurate information, the numbers depicted on the website are indicative and may differ from the actual numbers in the main report. At Expert Market Research, we aim to bring you the latest insights and trends in the market. Using our analyses and forecasts, stakeholders can understand the market dynamics, navigate challenges, and capitalize on opportunities to make data-driven strategic decisions.*
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In 2025, the global process automation and instrumentation market reached an approximate value of USD 78.15 Billion.
The market is projected to grow at a CAGR of 6.30% between 2026 and 2035.
Key strategies driving the market include integrating AI and IIoT for predictive maintenance and autonomous operations, strategic partnerships with IT and cloud providers, mergers and acquisitions to expand automation portfolios, and the development of smart, software-defined control systems for enhanced efficiency and reliability.
Growing pharmaceutical industry and the growing emphasis on digitalised technologies such as IoT are the key industry trends propelling the market's growth.
The major regions in the market are North America, Latin America, the Middle East and Africa, Europe, and the Asia Pacific.
Field instrument, control valve, and analytical instrument are the various instruments in the market.
The significant solutions of process automation and instrumentation considered in the market report are programmable logic controller (PLC), distributed control system (DCS), SCADA, human machine interface (HMI), safety automation, advanced process control (APC), and manufacturing execution system (MES).
The various industries are chemicals, energy and power, food and beverages, metal and mining, oil and gas, pharmaceuticals, pulp and paper, and water and wastewater, among others.
The key players in the market include ABB Ltd., Emerson Electric Co., Honeywell International Inc., Siemens AG, Schneider Electric SE, Rockwell Automation Inc., General Electric Company (NYSE: GE), and others.
The market is estimated to witness a healthy growth in the forecast period of 2026-2035 to reach USD 143.97 Billion by 2035.
Asia Pacific holds the largest share of the market, driven by rapid industrial automation adoption, large-scale infrastructure projects, and significant investments in smart instruments and control systems.
Explore our key highlights of the report and gain a concise overview of key findings, trends, and actionable insights that will empower your strategic decisions.
| REPORT FEATURES | DETAILS |
| Base Year | 2025 |
| Historical Period | 2019-2025 |
| Forecast Period | 2026-2035 |
| Scope of the Report |
Historical and Forecast Trends, Industry Drivers and Constraints, Historical and Forecast Market Analysis by Segment:
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| Breakup by Instrument |
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| Breakup by Solution |
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| Breakup by Industry |
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| Breakup by Region |
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| Market Dynamics |
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| Competitive Landscape |
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| Companies Covered |
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| Report Price and Purchase Option | Explore our purchase options that are best suited to your resources and industry needs. |
| Delivery Format | Delivered as an attached PDF and Excel through email, with an option of receiving an editable PPT, according to the purchase option. |
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