Consumer Insights
Uncover trends and behaviors shaping consumer choices today
Procurement Insights
Optimize your sourcing strategy with key market data
Industry Stats
Stay ahead with the latest trends and market analysis.
The global air transport MRO market attained a value of USD 108.06 Billion in 2025 and is projected to expand at a CAGR of 2.20% through 2035. The market is further expected to achieve USD 134.33 Billion by 2035. Rising global commercial fleet size, increasing flight hours, and growing engine shop visit volumes are prompting airlines and independent providers to expand maintenance, repair, and overhaul capacity across engine, component, line, and airframe service lines.
Rising global air travel demand and an expanding in-service commercial fleet are encouraging airlines, OEMs, and independent providers to broaden their maintenance, repair, and overhaul capabilities across narrow body, wide body, turbo prop, and regional jet platforms. Providers are scaling engine, component, line, and airframe service capacity to keep pace with growing shop visit volumes tied to new generation engine platforms. On the other hand, operators and MRO providers are also forming acquisitions and regional partnerships to secure capacity and reduce aircraft-on-ground time across key markets.
The air transport MRO market is witnessing further momentum as major providers accelerate capacity expansion and portfolio diversification to meet rising maintenance demand, with several notable acquisitions and long-term agreements. These transactions are strengthening providers' airframe, component, and engine service footprints across key regions. Engine availability is also becoming a binding constraint on new-aircraft delivery timelines. In June 2026, Airbus CEO Guillaume Faury cited Pratt & Whitney engine shortages as a primary driving factor behind the company scaling back its A320-family rate-75 ramp-up target, while Boeing's own delivery cadence has been slowed by recurring production-quality issues. With replacement aircraft delayed, carriers are retaining older jets in service longer, a trend expected to sustain elevated maintenance workloads across the industry.
In addition, air transport MRO market players are allocating greater investment toward engine shop capacity, regional facility expansion, and long-term service agreements within the broader aircraft engines market in order to build differentiated portfolios amid rising fleet complexity. Firms like MTU Aero Engines, Lufthansa Technik, and Delta TechOps are strengthening long term maintenance agreements and facility footprints to serve growing global demand across engine, component, and airframe service lines.
Compound Annual Growth Rate
2.2%
Value in USD Billion
2026-2035
Read more about this report - Request a Free Sample
| Global Air Transport MRO Market Report Summary | Description | Value |
| Base Year | USD Billion | 2025 |
| Historical Period | USD Billion | 2019-2025 |
| Forecast Period | USD Billion | 2026-2035 |
| Market Size 2025 | USD Billion | 108.06 |
| Market Size 2035 | USD Billion | 134.33 |
| CAGR 2019-2025 | Percentage | XX% |
| CAGR 2026-2035 | Percentage | 2.20% |
| CAGR 2026-2035 - Market by Region | North America | 2.6% |
| CAGR 2026-2035 - Market by Country | China | 2.5% |
| CAGR 2026-2035 - Market by Country | USA | 2.4% |
| CAGR 2026-2035 - Market by Application | Engine | 2.8% |
| CAGR 2026-2035 - Market by MRO Provider | Non-OEM MRO | 2.7% |
| Market Share by Country 2025 | Japan | 4.4% |
Lufthansa Technik began construction of a 55,000 square meter maintenance hub in Santa Maria da Feira, Portugal, expected to create around 700 jobs with operations starting in 2028. Providers can expand regional facility footprints to capture rising European maintenance demand in the market.
MTU Maintenance secured an exclusive CFM56-5B engine maintenance agreement with EVA Air, marking its return to the Taiwan market after a decade. Engine MRO providers can pursue exclusive long-term agreements to secure recurring shop visit volumes in the market.
Delta TechOps became the first North American airline MRO to achieve full maintenance capability across both LEAP-1A and LEAP-1B engine variants. Providers can expand certification scope on new generation engine platforms to capture rising shop visit demand in the air transport MRO market.
AAR Corp completed its acquisition of HAECO Americas for approximately 78 million US dollars, expanding its airframe maintenance footprint across North America, alongside more than 850 million US dollars in related multi-year customer contracts. Providers can pursue targeted acquisitions to expand regional airframe and component capacity in the market.
Independent MRO providers are securing long term heavy maintenance contract extensions with major international carriers to sustain widebody check volumes at established regional facilities. Leading air transport MRO market players are emphasizing proven turnaround performance and specialized check capability to retain top tier airline customers. In November 2025, HAECO extended its heavy maintenance contract with Emirates for A380 aircraft through 2030, covering 6Y, 9Y, and 12Y checks at its Xiamen facility. The growing number of long-term contract renewals with major widebody operators are expected to sustain heavy maintenance capacity utilization at established facilities.
MRO providers are forming regional joint ventures to expand specialized nacelle maintenance capacity closer to fast growing operator bases in Asia-Pacific. Companies are pursuing multi-engine type certification to support next generation aircraft nacelles across a broader customer base. For example, in December 2025, AAR and Air France Industries KLM Engineering & Maintenance completed the formation of their xCelle Asia nacelle joint venture in Chonburi, Thailand, licensed to service GEnx, Trent 1000, and LEAP-1A/1B engine nacelles. Continued regional joint venture formation is expected to widen specialized nacelle maintenance capacity across the air transport MRO market in Asia-Pacific.
Airline-affiliated maintenance facilities are securing premier OEM licences on new generation engine platforms to strengthen their position within global engine maker service networks. Facilities are leveraging decades of engine maintenance experience to secure premier status ahead of rising shop visit demand. In April 2026, Iberia Maintenance's facility at La Muñoza near Madrid received a CFM Premier MRO licence for both LEAP-1A and LEAP-1B engines, with initial engine inductions scheduled for the first quarter of 2027. Continued premier licence awards are expected to strengthen European engine maintenance capacity ahead of rising LEAP fleet shop visit demand.
Industry agencies are calling for coordinated action to address growing engine maintenance capacity constraints as new generation engine fleets expand faster than available shop visit capacity. Stakeholders are highlighting spare parts shortages and limited spare engine availability as key operational disruption drivers. In June 2026, IATA reported that engine shop visits are projected to exceed 5,000 annually for LEAP engines and 2,000 for GTF engines by 2040 and called for expanded parts availability and fair MRO market access to ease capacity bottlenecks. Continued industry coordination is expected to be necessary to prevent capacity constraints from limiting fleet availability.
The EMR’s report titled “Air Transport MRO Market Report and Forecast 2026-2035 offers a detailed analysis of the market based on the following segments:
Market Breakup by Aircraft
Key Insight: Narrow body jets account for a significant share of the air transport MRO market owing to their high utilization rates and large in-service fleet across short and medium haul routes globally. Wide body aircraft demand steady, higher value maintenance work given their long-haul deployment and complex engine and component systems. Turbo prop and regional jet segments continue to see stable maintenance demand supported by regional connectivity requirements and shorter route networks. In March 2026, the FAA issued an airworthiness directive requiring inspection of the engine fuel shutoff valve access panel gasket on Boeing 737-8, -9, and -8200 aircraft after identifying a potential fuel leak risk, underscoring the sustained inspection and maintenance workload tied to the world's most widely operated narrow body platform.
Market Breakup by Application
Key Insight: Engine maintenance holds the largest share of the air transport MRO market owing to the high cost and complexity of engine shop visits relative to other service categories. Component maintenance continues to expand as operators seek turnaround efficiency for rotable and repairable parts. Line maintenance supports routine daily servicing needs, while airframe maintenance addresses structural inspection and heavy check requirements across aging fleets. In July 2026, the FAA mandated recurring borescope inspections of CFM International LEAP-1A high pressure turbine blades following in-flight shutdowns linked to dust related blade cracking in South Asia operations, reflecting the rising inspection intensity accompanying new generation engine shop visit growth.
Market Breakup by MRO Provider
Key Insight: OEM providers maintain a strong position in the air transport MRO market through proprietary engine and component technology, long term service agreements, and integrated aftermarket support. Non-OEM MRO providers continue to expand their share by offering competitive pricing, flexible service scope, and independent maintenance capacity for operators seeking alternatives to OEM affiliated networks. Regulatory certification applies to both business models alike. For example, the European Union Aviation Safety Agency requires any maintenance organization, whether OEM-affiliated or independent, to hold a Part-145 approval under Commission Regulation (EU) No 1321/2014 before performing maintenance on EU-registered commercial aircraft.
Market Breakup by Region
Key Insight: Regional dynamics in the air transport MRO market continue to shape provider strategies and facility investments. North America leads the market supported by its large commercial fleet and established maintenance infrastructure. Europe maintains a strong maintenance base through major OEM affiliated providers, while Asia Pacific is registering the fastest growth, driven by rising air travel demand, fleet expansion, and growing regional maintenance capacity across China, India, and Southeast Asia. China's civil aviation regulator reported that the country handled nearly 1.53 billion passenger trips in 2025, up by 4.8 percent year on year, with cargo and mail throughput rising 9 percent, underscoring the fleet utilization growth feeding Asia Pacific's maintenance demand.
Read more about this report - Request a Free Sample
By aircraft, narrow body jets dominate the market through high utilization and large in-service fleet size
Narrow body jets hold the largest share of the air transport MRO market as their high utilization rates and extensive deployment across short and medium haul routes drive frequent maintenance cycles. Providers continue to expand line and component maintenance capacity dedicated to narrow body platforms, prioritizing faster turnaround times and broader certification scope to meet sustained demand from high frequency short and medium haul operators.
Wide body aircraft maintenance is expanding at the fastest pace within the air transport MRO market as long haul fleet growth and the technical complexity of airframe, engine, and component systems drive rising heavy check and structural inspection demand. In July 2026, Collins Aerospace (RTX) and Etihad Airways Engineering announced a joint venture to deliver nacelle and thrust reverser maintenance and asset-support services for Airbus A350 and Boeing 787 widebody fleets. Collins is consolidating its existing UAE nacelle operations into Etihad Engineering's 550,000-square-meter maintenance facility near Zayed International Airport in Abu Dhabi, with a dedicated 3,250-square-meter space expected to become operational in Q1 2027, effectively doubling Collins' Middle East nacelle MRO capacity to meet rising widebody heavy-maintenance demand
By application, engine maintenance accounts for the largest share of the market through high value shop visit activity
Engine maintenance leads the air transport MRO market growth owing to the high cost and technical complexity of engine shop visits relative to other maintenance categories. Providers continue to expand engine shop capacity and certification scope, including specialized nacelle and module servicing capabilities, to capture rising demand tied to new generation engine platforms reaching their initial maintenance cycles.
Component maintenance represents the fastest growing application segment, supported by expanding independent repair capability. Component maintenance is registering the fastest growth within the air transport MRO market as independent providers expand repair capability for rotable parts such as galleys, avionics units, and cabin equipment. In March 2026, India's Directorate General of Civil Aviation approved expanded component maintenance capabilities at Haveus Aerotech's Bengaluru and Delhi facilities, covering galley, avionics, lifesaving equipment, and unit load device repair, reflecting growing regional investment in independent component repair capacity.
By MRO provider, OEM providers lead the market through proprietary technology and long-term service agreements
OEM providers account for the largest share of the air transport MRO market through proprietary engine and component technology, integrated aftermarket support, and long-term service agreements with airline customers. Airline affiliated OEM partner facilities continue to broaden certification scope on new generation engine platforms, reflecting sustained investment in new generation engine capability.
Non-OEM MRO providers are expanding at the fastest rate within the air transport MRO market scope as independent providers secure new regulatory approvals and broaden base maintenance capacity to compete with OEM affiliated networks. In June 2026, the FAA issued a Part 145 repair station certificate to independent MRO provider FL Technics' new Punta Cana facility, enabling base maintenance for Airbus A320 and Boeing 737 aircraft operated by United States carriers, reflecting continued expansion of independent maintenance capacity serving major narrow body fleets.
Read more about this report - Request a Free Sample
North America registers the largest share of the market through its extensive commercial fleet and established maintenance infrastructure
North America leads the air transport MRO market owing to its large in-service commercial fleet, established maintenance infrastructure, and presence of major independent and airline affiliated MRO providers. Providers headquartered in the region continue to pursue targeted acquisitions and facility investments to strengthen airframe and component maintenance capacity. According to the United States Bureau of Labor Statistics, the country employed approximately 160,800 aircraft and avionics equipment mechanics and technicians in 2024 at a median annual wage of USD 79,140, with employment projected to grow 5 percent through 2034 and around 13,100 annual job openings, underscoring the scale of the skilled maintenance workforce supporting the region's established MRO infrastructure.
Asia Pacific is the fastest growing regional market, powered by rising air travel demand, fleet expansion, and growing regional maintenance capacity across China, India, and Southeast Asia. Providers are forming regional partnerships and expanding facility footprints to capture rising engine and airframe maintenance demand across the region's rapidly growing commercial fleet.
The global industry is becoming increasingly consolidated as major air transport MRO companies pursue acquisitions, exclusive engine agreements, and regional facility expansion to strengthen their competitive position. Providers are broadening certification scope on new generation engine platforms while investing in digital tools to improve turnaround efficiency and reduce aircraft downtime.
Major air transport MRO market players are focusing on long term service agreements, regional capacity expansion, and expanded engine certification to differentiate their offerings. Providers that combine broad certification scope, regional facility coverage, and strong OEM partnerships are expected to gain a competitive advantage as global fleet size and flight hours continue to grow.
Founded in 1934 and headquartered in Munich, Germany, MTU Aero Engines AG supports the air transport MRO market through its MTU Maintenance division, which provides engine maintenance, repair, and overhaul services for commercial and military aircraft engines worldwide. The company continues to expand its engine shop capacity and long term maintenance agreements across global markets.
Founded in 1953 and headquartered in Cologne, Germany, Lufthansa Group advances the market through its Lufthansa Technik division, which provides engine, component, line, and airframe maintenance services for airline customers globally. The company continues to expand its regional facility footprint to strengthen its maintenance capacity across Europe.
Founded in 1927 and headquartered in Madrid, Spain, Iberia Líneas Aéreas de España S.A. supports the market through its Iberia Maintenance division, which services its own fleet and around 48 other airlines with airframe, component, and engine maintenance capabilities. The company continues to broaden its engine MRO certification portfolio to strengthen its position among Europe's leading independent maintenance providers.
Founded in 1816 and headquartered in London, United Kingdom, John Swire & Sons Ltd. is the founding parent company of the Swire Group, whose Hong Kong listed affiliate Swire Pacific Limited owns HAECO Group, a leading provider of airframe, engine, and component maintenance services in the market. The group continues to support HAECO's long term maintenance contracts with major international carriers.
Other key players in the market include Delta Air Lines, Inc., British Airways Plc, Air France-KLM Group, HAECO Group, and AAR Corp., among others.
*Please note that this is only a partial list; the complete list of key players is available in the full report. Additionally, the list of key players can be customized to better suit your needs.*
*While we strive to always give you current and accurate information, the numbers depicted on the website are indicative and may differ from the actual numbers in the main report. At Expert Market Research, we aim to bring you the latest insights and trends in the market. Using our analyses and forecasts, stakeholders can understand the market dynamics, navigate challenges, and capitalize on opportunities to make data-driven strategic decisions.*
In 2025, the market reached an approximate value of USD 108.06 Billion.
The market is projected to grow at a CAGR of 2.20% between 2026 and 2035.
The market is estimated to witness a healthy growth in the forecast period of 2026-2035, reaching a value of around USD 134.33 Billion by 2035.
The major market drivers are growing leisure and business travel, healthy economic growth in developing countries, and increased production of new aircraft.
The key trends of the market include increased integration of remote maintenance tools in MRO services, growing investments in MRO aviation software, and the introduction of stringent regulatory compliances aimed at ensuring the safety of aircraft.
The major regions in the market are North America, Europe, the Asia Pacific, Latin America, and the Middle East and Africa.
Various MRO providers considered in the market report are OEM and non-OEM MRO.
The key players in the market are MTU Aero Engines AG, Lufthansa Group, Iberia Líneas Aereas de España, S.A., John Swire & Sons (H.K.) Ltd., Delta Air Lines, Inc., British Airways Plc, Air France-KLM Group, HAECO Group, and AAR Corp., among others.
Explore our key highlights of the report and gain a concise overview of key findings, trends, and actionable insights that will empower your strategic decisions.
| REPORT FEATURES | DETAILS |
| Base Year | 2025 |
| Historical Period | 2019-2025 |
| Forecast Period | 2026-2035 |
| Scope of the Report |
Historical and Forecast Trends, Industry Drivers and Constraints, Historical and Forecast Market Analysis by Segment:
|
| Breakup by Aircraft |
|
| Breakup by Application |
|
| Breakup by MRO Provider |
|
| Breakup by Region |
|
| Market Dynamics |
|
| Competitive Landscape |
|
| Companies Covered |
|
Datasheet
One User
USD 2,499
USD 2,249
tax inclusive*
Single User License
One User
USD 3,999
USD 3,599
tax inclusive*
Five User License
Five User
USD 4,999
USD 4,249
tax inclusive*
Corporate License
Unlimited Users
USD 5,999
USD 5,099
tax inclusive*
*Please note that the prices mentioned below are starting prices for each bundle type. Kindly contact our team for further details.*
Flash Bundle
Small Business Bundle
Growth Bundle
Enterprise Bundle
*Please note that the prices mentioned below are starting prices for each bundle type. Kindly contact our team for further details.*
Flash Bundle
Number of Reports: 3
20%
tax inclusive*
Small Business Bundle
Number of Reports: 5
25%
tax inclusive*
Growth Bundle
Number of Reports: 8
30%
tax inclusive*
Enterprise Bundle
Number of Reports: 10
35%
tax inclusive*
How To Order
Select License Type
Choose the right license for your needs and access rights.
Click on ‘Buy Now’
Add the report to your cart with one click and proceed to register.
Select Mode of Payment
Choose a payment option for a secure checkout. You will be redirected accordingly.
Strategic Solutions for Informed Decision-Making
Gain insights to stay ahead and seize opportunities.
Get insights & trends for a competitive edge.
Track prices with detailed trend reports.
Analyse trade data for supply chain insights.
Leverage cost reports for smart savings
Enhance supply chain with partnerships.
Connect For More Information
Our expert team of analysts will offer full support and resolve any queries regarding the report, before and after the purchase.
Our expert team of analysts will offer full support and resolve any queries regarding the report, before and after the purchase.
We employ meticulous research methods, blending advanced analytics and expert insights to deliver accurate, actionable industry intelligence, staying ahead of competitors.
Our skilled analysts offer unparalleled competitive advantage with detailed insights on current and emerging markets, ensuring your strategic edge.
We offer an in-depth yet simplified presentation of industry insights and analysis to meet your specific requirements effectively.