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Report Overview

The global flexible plastic packaging market size was valued at USD 182.35 Billion in 2025. The industry is expected to grow at a CAGR of 4.20% during the forecast period of 2026-2035 to reach a value of USD 275.16 Billion by 2035. Another factor driving growth in the global flexible plastic packaging market is that companies are expanding their capabilities and product portfolios through acquisitions and strategic investments. These moves help organizations enter new markets, strengthen technical expertise, and meet a wider range of customer requirements.

The global flexible plastic packaging market expansion is significantly influenced by the escalating interest in convenience target packs and distinctly made resealable and portion control packs, which dominate in urban retail and internet-based shops. Moreover, the increasing acceptance in pharmaceutical and health care packaging due to high moisture retention and contamination protection is broadening the range of applications beyond the conventional food industry.

Furthermore, many businesses are moving towards expanding the scope of their technical skills and diversification of their product lines to satisfy the increasing demand in the flexible plastic packaging industry from the food, pharmaceutical and personal care markets. These tactical actions enable companies to gain a competitive advantage, enter new markets quicker, and provide differentiated and high-performance solutions that are customer aligned. As production capabilities and product features improve, organizations must adapt to shifting consumer tastes and environmental concerns to benefit from the growing flexible plastic packaging market opportunities. For instance, in February 2025, Flexible Packaging Partners acquired New Tech Plastics to enhance its blown film operations and expand its reach to the region. Moreover, in August 2025, Constantia Flexibles expanded its offering by purchasing Aluflexpack and upgrading production. This enabled the company to offer pouch and lidding solutions with advanced technology.

2025

Base Year

2019-2025

Historical Period

2026-2035

Forecast Period

Compound Annual Growth Rate

4.2%

Value in USD Billion

2026-2035


*this image is indicative*

Global Flexible Plastic Packaging Market Report Summary Description Value
Base Year USD Billion 2025
Historical Period USD Billion 2019-2025
Forecast Period USD Billion 2026-2035
Market Size 2025 USD Billion 182.35
Market Size 2035 USD Billion 275.16
CAGR 2019-2025 Percentage XX%
CAGR 2026-2035 Percentage 4.20%
CAGR 2026-2035 - Market by Region Asia Pacific 5.4%
CAGR 2026-2035 - Market by Country India 6.2%
CAGR 2026-2035 - Market by Country China 5.2%
CAGR 2026-2035 - Market by Type Stand-up Pouches 4.6%
CAGR 2026-2035 - Market by Application Food and Beverage 4.7%
Market Share by Country 2025 Australia 1.7%

Key Trends and Recent Developments

Global Flexible Plastic Packaging Market

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Global Flexible Plastic Packaging Industry Segmentation

The EMR’s report titled “Global Flexible Plastic Packaging Market Report and Forecast 2026-2035” offers a detailed analysis of the market based on the following segments:

Market Breakup by Type

  • Stand-up Pouches
  • Flat Pouches
  • Rollstocks
  • Others

Key Insights: Based on types, the flexible plastic packaging market scope comprises stand-up pouches, flat pouches, and roll stocks, among others that are marketed as needed under different categories. Stand-up pouches are the most popular because of their resealability and retail appearance. For instance, Spectalpack digital printed pouches are high-end branding. Roll stocks and flat pouches allow the automation of food and pharma at low costs. Personal care and household applications are supported by other formats like spouted pouches, due to the growing adoption of e-commerce.

Market Breakup by Material

  • Polyethylene
  • Polypropylene
  • Polyamide
  • Poly Vinyl Chloride
  • Polystyrene
  • Others

Key Insights: In terms of materials, the flexible plastic packaging market features polyethylene, polypropylene, polyamide, PVC, and polystyrene, among others, which are used based on performance and barrier requirements. Most of the moisture-resistant materials used are polyethylene and polypropylene that aid in packaging sterile items in medical practice. Polyamide guarantees high oxygen barriers. Companies such as Amcor and Berry Global invest in recyclable PE films and high-tech polymers and build sustainable portfolios and promote harsher environmental regulations.

Market Breakup by Printing Technology

  • Flexography
  • Rotogravure
  • Digital Printing
  • Others

Key Insights: The flexible plastic packaging industry uses various printing technologies, such as flexography, rotogravure, digital printing, and others, to fulfil different brand, quality, and production requirements. Flexography keeps the production line running for high-volume output with cost-efficient, water-based, and UV ink systems. Rotogravure makes it possible for snacks and confectionery to have top, high-fidelity graphics. Digital printing allows short runs, personalization, and quick turnaround. Other methods (offset, screen, and hybrid) are used for specialized applications. Innovations in the industry, such as Nobelus' StrataFlex Thermal Pre, Lams for digital flex pack workflows in May 2025, are continuing to raise the bar of efficiency and adoption.

Market Breakup by Application

  • Food and Beverage
  • Healthcare
  • Personal Care
  • Others

Key Insights: The flexible plastic packaging market caters to the needs across sectors, including food and beverage, healthcare, and personal care, among others. The most demanding industries are food and beverage, in regard to convenience and shelf-life improvement. Similarly, healthcare necessitates sterile and high-barrier packaging. Personal care product manufacturers in the form of visually appealing resealable formats and industrial/household products are taken in flexible and lightweight designs. Businesses constantly develop new models and merchandise to ensure variety in needs, with respect to operational and regulatory efficiency, and further support market growth.

Market Breakup by Region

  • North America
  • Europe
  • Asia Pacific
  • Latin America
  • Middle East and Africa

Key Insights: Regionally, the global flexible plastic packaging market landscape includes North America, Europe, Asia Pacific, Latin America, and the Middle East and Africa, which are driven by different forces. Asia Pacific is ahead in terms of fast urbanization, expanding retail and commerce, and investments in high-tech materials like Dow's recyclable INNATE TF 220 resin. North America and Europe prioritize sustainability and recycling infrastructure, developing recyclable shapes and mono materials. Latin America, the Middle East, and Africa are all expanding, with increased manufacturing expenditures and a need for cost-effective, flexible package solutions, favoring regional production networks.

Global Flexible Plastic Packaging Market by Segment

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Global Flexible Plastic Packaging Market Share

By type, flat pouches witness significant uptake driven by improved shelf appeal and sustainability goals

Flat pouches are gaining popularity as firms seek efficient, sustainable, and visually appealing packaging options. Many product-based businesses are focusing on improving operational efficiency, shelf stability, and recyclability while also promoting large-scale production. Polipaks flat-bottom pouches are a good example, as they improve brand exposure and operational efficiency, allowing the producer to increase quality, reduce material waste, and satisfy sustainability goals.

Stand-up pouches contribute substantially to the flexible plastic packaging market revenue owing to the growing demands from brands to have durable, large-format, and recyclable packaging of home care products. In response to this, companies are coming up with innovative materials and machinery to increase the size of the pouches without compromising performance. For instance, in November 2024, Mespack and amcor introduced a 2-liter drop-resistant, recycle-ready stand-up pouch that uses AmPrima, with sustainable properties, of Amcor, and the high-speed H570 machine of Mespack to guarantee compatibility, along with cleaner and laundry seals and compliance.

By material, polyethylene is highly preferred owing to its recyclability, mechanical strength, and versatility across flexible packaging applications

The polyethylene flexible plastic packaging market is showing an upward trend as companies prioritize sustainable and high-performance materials for flex packaging. Innovation attempts to combine recyclability with mechanical strength to meet performance and regulatory criteria. For instance, in March 2025, Borealis released a post-consumer recyclate-rich (85% post-consumer) recycled linear low-density polyethylene (rLLDPE) grade by the name Borcycle™ M CWT120CL. It is formulated as stretch film, hoods, and industrial protection wrappings, and it has better stretchability, toughness, and stiffness, which enable brands to meet the sustainability targets without attacking product quality.

On the other hand, polystyrene continues to gain preference in the flexible plastic packaging market as brands and manufacturers turn to circular materials such as polystyrene as food packaging materials. In September 2025, INEOS Styrolution published sour cream cups manufactured with 30 percent recycled polystyrene, which are currently sold in stores of ALDI SÜD in Germany. The cups, created in collaboration with ALDI SÜD and Unternehmensgruppe Theo Muller, are food safety compliant and have a lower environmental impact, further supporting the transition towards scalable and circular packaging in the dairy and the food industry.

By printing technology, digital printing continues to gain traction owing to rising demand for short-run customization

Digital printing witnesses high demand in the flexible plastic packaging market due to the popularity of short-run, bespoke, and quality packaging in the food and beverage industry. Digital technologies enable faster turnaround, adaptable designs, and small batch production for seasonal campaigns and temporary releases. For instance, in October 2023, All4Labels opened its All4Flexibles division, incorporating futuristic digital presses with sustainable materials, showing how digital innovation is broadening the market opportunities and making the sector more efficient and sustainable.

Flexography is gaining significant traction in the flexible plastic packaging market, driven by the growing demand for higher-quality, more cost-effective, and environmentally friendly flexible packages in the food, beverage, and personal care industries. Short production runs, many SKUs, and faster turnaround times all have an impact on flexo requirements. Hence, brands prefer to deploy diverse flexo solutions for precision, less waste, and increased efficiency. For instance, at Labelexpo Europe 2025 in July, Comexi introduced its small-format flexo press, the F4 Origin, which has a higher level of operation and sustainability in the production of small-format flexible packaging and labels.

By application, the food and beverage sector shows robust growth driven by eco-friendly packaging adoption

The food and beverage sector has spurred a booming trend in the flexible plastic packaging market, where manufacturers switch to sustainable, high-performance, flexible packaging that satisfies regulated standards and rising customer demand for eco-friendly packaging. The emphasis on innovating and advancing confectionery, snacks, and beverages is influenced by a focus on recyclability, mechanical strength, and compatibility with heat sealing. For instance, in June 2024, Saica and Mondelez introduced a recyclable paper-based bag for multipack confectionery, biscuits, and chocolates, noting the ongoing movement towards circular, sustainable packaging options.

In the personal care category, the flexible plastic packaging market is focusing on sustainable and high-performance solutions that preserve product quality and enhance brand appeal. Business organizations are targeting lightweight and recyclable materials to satisfy consumer and regulatory sustainability requirements. For instance, in January 2026, INEOS introduced Recycl-IN rPP1025C, a 70% recycled content polypropylene hybrid grade used as cosmetics packaging, which has caps, jars, and dispenser parts with virgin-like strength, heat defiance, and aesthetics.

Global Flexible Plastic Packaging Market Regional Analysis

By Region, Asia Pacific leads the market growth driven by increased investments in advanced manufacturing infrastructure

The Asia Pacific flexible plastic packaging market is developing at a notable growth rate, attributed to the rising regional demands for high-quality and sustainable solutions. For instance, Amcor consolidated its market base by opening its biggest flexible packaging facility in Huizhou, China, with an automated production line, high-speed printing, and smart operation systems, which will increase efficiency, quality, and low-carbon production, serving the food and personal care sectors. This has strengthened Amcor’s leadership in the region.

Meanwhile, Europe holds a significant share of the global flexible plastic packaging market due to the increased demand for food, beverage, and personal care products, which seek more expedient, more personalized, and environmentally friendly packaging products. The implementation of new digital printing technologies is facilitating a reduction in production cycles, increased quality of the products, and efficiency in the workflow. Nobelus introduced StrataFlex Thermal Pre-Lams in May 2025, which contributes to these tendencies and enhances the expansion of the market in the region even more.

CAGR 2026-2035 - Market by Country
India 6.2%
China 5.2%
Saudi Arabia 4.8%
UK 3.8%
Australia 3.7%
USA XX%
Canada XX%
Japan 3.3%
Brazil XX%
Mexico XX%
Germany 3.1%
France 2.9%
Italy 2.6%

Competitive Landscape

The flexible plastic packaging market players are aggressively investing in sustainable materials, sophisticated barrier films, and lightweight packaging structures to support the changing regulatory and consumer demands. Businesses are also enhancing regional manufacturing agreements and modernizing production technologies so that efficiency can be enhanced, as well as the provision of reliability. These activities allow more prompt customization of their products in the principal end-use markets of food, pharmaceutical, and personal care.

Simultaneously, flexible plastic packaging companies are seeking strategic alliances, takeovers, and capacity increases to expand product lines and increase geographic coverage. More emphasis on digital printing, mono-material structures that are made recyclable, and the implementation of the circular economy also facilitate innovation on the value chain. A combination of these strategies can assist companies in differentiating and speeding up the commercialization of new solutions and capturing new growth opportunities in the flexible plastic packaging market.

Amcor plc

Amcor plc is a global leader in responsible packaging options for food and beverage, pharmaceutical, and personal care markets. The company was established in 1864, and it is based in Zurich, Switzerland, and its main work is to design innovative flexible or rigid packaging with a great focus on sustainability.

Sealed Air Corporation

Sealed Air Corporation offers protective and food packaging solutions that are aimed at enhancing supply chain efficiency and minimizing waste. The company is based in Charlotte, North Carolina, and was established in 1960. It is well known in the flexible plastic packaging market because of its performance-based packaging technologies.

ProAmpac Intermediate, Inc.

ProAmpac Intermediate, Inc. specializes in flexible packaging solutions across the food, healthcare, and consumer goods industries. Established in 2016 and headquartered in Cincinnati, Ohio, the company emphasizes material innovation and customized packaging formats to support evolving customer needs.

Sigma Plastics Group

Sigma Plastics Group is a major manufacturer of flexible packaging and film products serving diverse industrial and consumer applications. Established in 1978 and headquartered in Atlanta, Georgia, the company operates an extensive North American manufacturing network focused on operational efficiency and product reliability.

*Please note that this is only a partial list; the complete list of key players is available in the full report. Additionally, the list of key players can be customized to better suit your needs.*

Other players in the market include Coveris Management GmbH, among others.

Key Highlights of the Global Flexible Plastic Packaging Market Report

  • Historical performance and accurate forecasts through 2035: The report provides a detailed evaluation of historical market trends alongside data-driven forecasts, enabling stakeholders to assess growth patterns, demand dynamics, and future opportunities across key end-use industries.
  • Insights into product innovations and material advancements: Comprehensive analysis of emerging flexible packaging formats, recyclable materials, and high-barrier film technologies, highlighting how manufacturers are enhancing functionality while addressing sustainability requirements.
  • In-depth competitive landscape profiling: Extensive coverage of leading domestic and international flexible plastic packaging manufacturers, including company overviews, product portfolios, recent developments, and strategic initiatives.
  • Regional analysis identifying emerging growth markets: Detailed regional insights outline consumption trends, regulatory environments, and high-potential markets across North America, Europe, Asia Pacific, Latin America, and the Middle East and Africa.
  • Investment-focused outlook supported by data-driven intelligence: Evaluation of capacity expansions, partnerships, acquisitions, and R&D investments to help identify attractive opportunities across the flexible packaging value chain.

Why Choose Expert Market Research?

  • Trusted insights backed by extensive primary research: Our analysis is supported by interviews with industry participants, manufacturers, distributors, and subject-matter experts.
  • Actionable data for strategic decision-making: Clear and reliable market intelligence helps businesses identify opportunities, manage risks, and strengthen competitive strategies.
  • Region-wise and product-specific analysis: Granular insights provide a deep understanding of local market dynamics and product-level performance for precise planning.

Call to Action

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United States Flexible Plastic Packaging Market

*While we strive to always give you current and accurate information, the numbers depicted on the website are indicative and may differ from the actual numbers in the main report. At Expert Market Research, we aim to bring you the latest insights and trends in the market. Using our analyses and forecasts, stakeholders can understand the market dynamics, navigate challenges, and capitalize on opportunities to make data-driven strategic decisions.*

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Key Questions Answered in the Report

In 2025, the global flexible plastic packaging market reached an approximate value of USD 182.35 Billion.

The market is projected to grow at a CAGR of 4.20% between 2026 and 2035.

Key strategies driving the market include expanding recyclable packaging portfolios, investing in advanced materials for better barrier performance, strengthening regional manufacturing, and pursuing partnerships and acquisitions. Companies are also focusing on lightweight formats, customized solutions for food and pharma, and digital printing to improve branding efficiency.

The key trends propelling the market growth include the surging demand for packaged products and the sustainability benefits offered by flexible plastic packaging.

The major regions in the market are North America, Latin America, the Middle East and Africa, Europe, and the Asia Pacific.

The major types of the product include stand-up pouches, flat pouches, and rollstocks, among others.

The different materials considered in the market report are polyethylene, polypropylene, polyamide, poly vinyl chloride, and polystyrene, among others.

Flexography, rotogravure, and digital printing, among others, are the various printing technologies included in the market report.

The significant applications of the product include food and beverage, healthcare, and personal care, among others.

The key players in the market include Amcor plc, Sealed Air Corporation, ProAmpac Intermediate, Inc., Sigma Plastics Group, and Coveris Management GmbH, among others.

The market is assessed to witness a healthy growth in the forecast period to reach around USD 275.16 Billion in 2035.

Major challenges include regulatory pressure on plastics, raw material price volatility, competition from alternative packaging, sustainability demands, recyclability limits of multilayer structures, supply chain disruptions, and high investment requirements.

Report Summary

Explore our key highlights of the report and gain a concise overview of key findings, trends, and actionable insights that will empower your strategic decisions.

Key Highlights of the Report

Please note that the figures mentioned in the description serve as estimates and may vary from the actual figures presented in the final report.

REPORT FEATURES DETAILS
Base Year 2025
Historical Period 2019-2025
Forecast Period 2026-2035
Scope of the Report

Historical and Forecast Trends, Industry Drivers and Constraints, Historical and Forecast Market Analysis by Segment:

  • Type
  • Material
  • Printing Technology
  • Application
  • Region
Breakup by Type
  • Stand-up Pouches
  • Flat Pouches
  • Rollstocks
  • Others
Breakup by Material
  • Polyethylene
  • Polypropylene
  • Polyamide
  • Poly Vinyl Chloride
  • Polystyrene
  • Others
Breakup by Printing Technology
  • Flexography
  • Rotogravure
  • Digital Printing
  • Others
Breakup by Application
  • Food and Beverage
  • Healthcare
  • Personal Care
  • Others
Breakup by Region
  • North America
    • United States of America 
    • Canada
  • Europe
    • United Kingdom
    • Germany
    • France
    • Italy
    • Others
  • Asia Pacific
    • China
    • Japan
    • India
    • ASEAN
    • Australia
    • Others
  • Latin America
    • Brazil
    • Argentina
    • Mexico
    • Others
  • Middle East and Africa
    • Saudi Arabia
    • United Arab Emirates
    • Nigeria
    • South Africa
    • Others
Market Dynamics
  • SWOT Analysis
  • Porter's Five Forces Analysis
  • Key Indicators for Demand
  • Key Indicators for Price
Competitive Landscape
  • Market Structure
  • Company Profiles
    • Company Overview
    • Product Portfolio
    • Demographic Reach and Achievements
    • Certifications
Companies Covered
  • Amcor plc
  • Sealed Air Corporation
  • ProAmpac Intermediate, Inc.
  • Sigma Plastics Group
  • Coveris Management GmbH
  • Others
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