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Machine Automation Controller Market

Global Machine Automation Controller Market Size, Forecast: By Controller Type: Distributed Control System (DCS), Programmable Logic Controller (PLC), Industrial PC; By Form Factor: IP65, IP20, Others; By Industry: Process industry, Discrete Industries; Regional Analysis; Market Dynamics: SWOT Analysis; Competitive Landscape; 2024-2032

Global Machine Automation Controller Market Outlook

The global machine automation controller market attained a value of about USD 41.30 billion in 2023. The market is further expected to grow in the forecast period of 2024-2032 at a CAGR of 4.51% to reach nearly USD 61.43 billion by 2032.

 

Global Machine Automation Controller Market

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Growing Demand for Automation in the Food and Beverage Industry Augmenting the Market Growth

The increasing demand for machine automation controllers in the food and beverage industry is aiding the market growth. As automation is increasingly becoming crucial in the industry to enhance efficiency, quality, and profitability while eliminating the requirement for challenging manual tasks, machine automation controllers are deployed to optimise automated processes. Moreover, the growing requirement to ensure optimal quality of food and beverage goods to minimise the risk of selling contaminated products is increasing the demand for machine automation controllers to monitor the quality of food, which is augmenting the market growth. The increasing demand to surge traceability while reducing overall costs in the food and beverage industry is leading to an increase in the deployment of machine automation controllers, which is propelling the industry growth. Manufacturers are increasingly developing advanced machine automation controllers to automate motion, vision, and tracking more effectively, thereby boosting the overall efficiency of such controllers, which is expected to drive the market growth in the forecast period.

 

Machine Automation Controller: Market Segmentation

A machine automation controller is a controller that integrates various controllers such as logic, motion, vision, operator, sequence, and radio frequency identification (RFID) tracking, to be operated by a single controller. It eliminates the requirement for multiple controllers and sensors to surge the cost-efficiency of various processes in major industries, such as automotive, energy, and pharmaceuticals, among others.

 

Global Machine Automation Controller Market by Segment

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The major controller types in the market are:

  • Distributed Control System (DCS)
  • Programmable Logic Controller (PLC)
  • Industrial PC

The market can be broadly categorised on the basis of its form factors into:

  • IP65
  • IP20
  • Others

Based on industry, the market is divided into:

  • Process Industry
    • Oil and Gas
    • Energy and Power 
    • Food and Beverages
    • Chemicals
    • Pharmaceuticals
    • Metals and Mining 
    • Pulp and Paper 
    • Others
  • Discrete Industries
    •  Automotive 
    • Aerospace and Defence  
    • Semiconductors and Electronics
    • Medical Devices

The EMR report looks into the regional markets of machine automation controller like North America, Europe, the Asia Pacific, Latin America, and the Middle East and Africa.

 

Global Machine Automation Controller Market by Region

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Extensive Deployment of Machine Automation Controller in the Automotive Industry to Bolster the Market Growth

The increasing demand for automation in the manufacturing of automobiles in the automotive industry is propelling the market growth of machine automation controllers. As actual-time data derived during the functioning and ageing of machines are deployed in the productivity, operation, maintenance, and labour, of machinery, the deployment of machine automation controllers to effectively generate real-time data to enhance decision-making processes is surging. In addition, the integration of radio frequency identification (RFID) scanners in machine automation controllers to track vehicles in the manufacturing process while comparing them to the central database to minimise the risk of errors is invigorating the industry growth.

As various industries are rapidly adopting Industry 4.0, the demand for highly efficient programmable logic controllers (PLCs) is significantly surging. The growing demand for advanced connectivity is leading to the integration of human machine interfaces (HMIs) into PLCs to enable swift service and high machine-to-machine connectivity. The development of innovative programmable logic controllers (PLCs) that can provide a secure connection, reprogrammable hardware, and advanced methodologies is projected to fuel the growth of the machine automation controller industry in upcoming years.

 

Key Industry Players in the Global Machine Automation Controller Market

The report presents a detailed analysis of the following key players in the global machine automation controller market, looking into their capacity, market shares, and latest developments like capacity expansions, plant turnarounds, and mergers and acquisitions:

  • Mitsubishi Electric Corporation
  • ABB Ltd. 
  • Siemens AG
  • Emerson Electric Co.
  • Honeywell International Inc.
  • Others

The comprehensive report looks into the macro and micro aspects of the industry. The EMR report gives an in-depth insight into the market by providing a SWOT analysis as well as an analysis of Porter’s Five Forces model.

 

Key Highlights of the Report

REPORT FEATURES DETAILS
Base Year 2023
Historical Period 2018-2023
Forecast Period 2024-2032
Scope of the Report

Historical and Forecast Trends, Industry Drivers and Constraints, Historical and Forecast Market Analysis by Segment:

  • Controller Type 
  • Form Factor
  • Industry 
  • Region
Breakup by Controller Type 
  • Distributed Control System (DCS)
  • Programmable Logic Controller (PLC)
  • Industrial PC
Breakup by Form Factor
  • IP65
  • IP20
  • Others
Breakup by Industry 
  • Process industry 
  • Discrete Industries
Breakup by Region
  • North America
    • United States of America 
    • Canada
  • Europe
    • United Kingdom
    • Germany
    • France
    • Italy
    • Others
  • Asia Pacific
    • China
    • Japan
    • India
    • ASEAN
    • Australia
    • Others
  • Latin America
    • Brazil
    • Argentina
    • Mexico
    • Others
  • Middle East and Africa
    • Saudi Arabia
    • United Arab Emirates
    • Nigeria
    • South Africa
    • Others
Market Dynamics
  • SWOT Analysis
  • Porter's Five Forces Analysis
  • Key Indicators for Demand
  • Key Indicators for Price
Competitive Landscape
  • Market Structure
  • Company Profiles
    • Company Overview
    • Product Portfolio
    • Demographic Reach and Achievements
    • Certifications
Companies Covered
  • Mitsubishi Electric Corporation
  • ABB Ltd. 
  • Siemens AG
  • Emerson Electric Co.
  • Honeywell International Inc.
  • Others
Report Price and Purchase Option Explore our purchase options that are best suited to your resources and industry needs.
Delivery Format Delivered as an attached PDF and Excel through email, with an option of receiving an editable PPT, according to the purchase option.

 

*While we strive to always give you current and accurate information, the numbers depicted on the website are indicative and may differ from the actual numbers in the main report. At Expert Market Research, we aim to bring you the latest insights and trends in the market. Using our analyses and forecasts, stakeholders can understand the market dynamics, navigate challenges, and capitalize on opportunities to make data-driven strategic decisions.

1    Preface
2    Report Coverage – Key Segmentation and Scope
3    Report Description

    3.1    Market Definition and Outlook
    3.2    Properties and Applications
    3.3    Market Analysis
    3.4    Key Players
4    Key Assumptions
5    Executive Summary

    5.1    Overview
    5.2    Key Drivers
    5.3    Key Developments
    5.4    Competitive Structure
    5.5    Key Industrial Trends
6    Snapshot
    6.1    Global
    6.2    Regional
7    Opportunities and Challenges in the Market
8    Global Machine Automation Controller Market Analysis

    8.1    Key Industry Highlights
    8.2    Global Machine Automation Controller Historical Market (2018-2023) 
    8.3    Global Machine Automation Controller Market Forecast (2024-2032)
    8.4    Global Machine Automation Controller Market by Controller Type 
        8.4.1    Distributed Control System (DCS)
            8.4.1.1    Historical Trend (2018-2023)
            8.4.1.2    Forecast Trend (2024-2032)
        8.4.2    Programmable Logic Controller (PLC)
            8.4.2.1    Historical Trend (2018-2023)
            8.4.2.2    Forecast Trend (2024-2032)
        8.4.3    Industrial PC
            8.4.3.1    Historical Trend (2018-2023)
            8.4.3.2    Forecast Trend (2024-2032)
    8.5    Global Machine Automation Controller Market by Form Factor
        8.5.1    IP65
            8.5.1.1    Historical Trend (2018-2023)
            8.5.1.2    Forecast Trend (2024-2032)
        8.5.2    IP20
            8.5.2.1    Historical Trend (2018-2023)
            8.5.2.2    Forecast Trend (2024-2032)
        8.5.3    Others
    8.6    Global Machine Automation Controller Market by Industry 
        8.6.1    Process industry 
            8.6.1.1    Historical Trend (2018-2023)
            8.6.1.2    Forecast Trend (2024-2032)
            8.6.1.3    Process industries by Type
                8.6.1.3.1    Oil and Gas
                8.6.1.3.2    Energy and Power 
                8.6.1.3.3    Food and Beverages
                8.6.1.3.4    Chemicals
                8.6.1.3.5    Pharmaceuticals
                8.6.1.3.6    Metals and Mining 
                8.6.1.3.7    Pulp and Paper 
                8.6.1.3.8    Others
        8.6.2    Discrete Industries 
            8.6.2.1    Historical Trend (2018-2023)
            8.6.2.2    Forecast Trend (2024-2032)
            8.6.2.3    Discrete Industries by Type
                8.6.2.3.1    Automotive 
                8.6.2.3.2    Aerospace and Defence  
                8.6.2.3.3    Semiconductors and Electronics
                8.6.2.3.4    Medical Devices 
    8.7    Global Machine Automation Controller Market by Region       
        8.7.1    North America
            8.7.1.1    Historical Trend (2018-2023) 
            8.7.1.2    Forecast Trend (2024-2032)
        8.7.2    Europe
            8.7.2.1    Historical Trend (2018-2023) 
            8.7.2.2    Forecast Trend (2024-2032)
        8.7.3    Asia Pacific
            8.7.3.1    Historical Trend (2018-2023) 
            8.7.3.2    Forecast Trend (2024-2032)
        8.7.4    Latin America
            8.7.4.1    Historical Trend (2018-2023) 
            8.7.4.2    Forecast Trend (2024-2032)
        8.7.5    Middle East and Africa
            8.7.5.1    Historical Trend (2018-2023) 
            8.7.5.2    Forecast Trend (2024-2032) 
9    North America Machine Automation Controller Market Analysis
    9.1    United States of America 
        9.1.1    Historical Trend (2018-2023) 
        9.1.2    Forecast Trend (2024-2032)
    9.2    Canada
        9.2.1    Historical Trend (2018-2023) 
        9.2.2    Forecast Trend (2024-2032)
10    Europe Machine Automation Controller Market Analysis
    10.1    United Kingdom
        10.1.1    Historical Trend (2018-2023) 
        10.1.2    Forecast Trend (2024-2032)
    10.2    Germany
        10.2.1    Historical Trend (2018-2023) 
        10.2.2    Forecast Trend (2024-2032)
    10.3    France
        10.3.1    Historical Trend (2018-2023) 
        10.3.2    Forecast Trend (2024-2032)
    10.4    Italy
        10.4.1    Historical Trend (2018-2023) 
        10.4.2    Forecast Trend (2024-2032)
    10.5    Others
11    Asia Pacific Machine Automation Controller Market Analysis
    11.1    China
        11.1.1    Historical Trend (2018-2023) 
        11.1.2    Forecast Trend (2024-2032)
    11.2    Japan
        11.2.1    Historical Trend (2018-2023) 
        11.2.2    Forecast Trend (2024-2032)
    11.3    India
        11.3.1    Historical Trend (2018-2023) 
        11.3.2    Forecast Trend (2024-2032)
    11.4    ASEAN
        11.4.1    Historical Trend (2018-2023) 
        11.4.2    Forecast Trend (2024-2032)
    11.5    Australia
        11.5.1    Historical Trend (2018-2023) 
        11.5.2    Forecast Trend (2024-2032)
    11.6    Others
12    Latin America Machine Automation Controller Market Analysis
    12.1    Brazil
        12.1.1    Historical Trend (2018-2023) 
        12.1.2    Forecast Trend (2024-2032)
    12.2    Argentina
        12.2.1    Historical Trend (2018-2023) 
        12.2.2    Forecast Trend (2024-2032)
    12.3    Mexico
        12.3.1    Historical Trend (2018-2023) 
        12.3.2    Forecast Trend (2024-2032)
    12.4    Others
13    Middle East and Africa Machine Automation Controller Market Analysis
    13.1    Saudi Arabia
        13.1.1    Historical Trend (2018-2023) 
        13.1.2    Forecast Trend (2024-2032)
    13.2    United Arab Emirates
        13.2.1    Historical Trend (2018-2023) 
        13.2.2    Forecast Trend (2024-2032)
    13.3    Nigeria
        13.3.1    Historical Trend (2018-2023) 
        13.3.2    Forecast Trend (2024-2032)
    13.4    South Africa
        13.4.1    Historical Trend (2018-2023) 
        13.4.2    Forecast Trend (2024-2032)
    13.5    Others
14    Market Dynamics
    14.1    SWOT Analysis
        14.1.1    Strengths
        14.1.2    Weaknesses
        14.1.3    Opportunities
        14.1.4    Threats
    14.2    Porter’s Five Forces Analysis
        14.2.1    Supplier’s Power
        14.2.2    Buyer’s Power
        14.2.3    Threat of New Entrants
        14.2.4    Degree of Rivalry
        14.2.5    Threat of Substitutes
    14.3    Key Indicators for Demand
    14.4    Key Indicators for Price
15    Value Chain Analysis
16    Competitive Landscape

    16.1    Market Structure
    16.2    Company Profiles
        16.2.1    Mitsubishi Electric Corporation
            16.2.1.1    Company Overview
            16.2.1.2    Product Portfolio
            16.2.1.3    Demographic Reach and Achievements
            16.2.1.4    Certifications
        16.2.2    ABB Ltd. 
            16.2.2.1    Company Overview
            16.2.2.2    Product Portfolio
            16.2.2.3    Demographic Reach and Achievements
            16.2.2.4    Certifications
        16.2.3      Siemens AG
            16.2.3.1    Company Overview
            16.2.3.2    Product Portfolio
            16.2.3.3    Demographic Reach and Achievements
            16.2.3.4    Certifications
        16.2.4    Emerson Electric Co.
            16.2.4.1    Company Overview
            16.2.4.2    Product Portfolio
            16.2.4.3    Demographic Reach and Achievements
            16.2.4.4    Certifications
        16.2.5    Honeywell International Inc.
            16.2.5.1    Company Overview
            16.2.5.2    Product Portfolio
            16.2.5.3    Demographic Reach and Achievements
            16.2.5.4    Certifications
        16.2.6    Others
17    Key Trends and Developments in the Market

 

List of Key Figures and Tables

1.    Global Machine Automation Controller Market: Key Industry Highlights, 2018 and 2032
2.    Global Machine Automation Controller Historical Market: Breakup by Function (USD Billion), 2018-2023
3.    Global Machine Automation Controller Market Forecast: Breakup by Function (USD Billion), 2024-2032
4.    Global Machine Automation Controller Historical Market: Breakup by Type (USD Billion), 2018-2023
5.    Global Machine Automation Controller Market Forecast: Breakup by Type (USD Billion), 2024-2032
6.    Global Machine Automation Controller Historical Market: Breakup by Controller Type (USD Billion), 2018-2023
7.    Global Machine Automation Controller Market Forecast: Breakup by Controller Type (USD Billion), 2024-2032
8.    Global Machine Automation Controller Historical Market: Breakup by Form Factor (USD Billion), 2018-2023
9.    Global Machine Automation Controller Market Forecast: Breakup by Form Factor  (USD Billion), 2024-2032
10.    Global Machine Automation Controller Historical Market: Breakup by Industry (USD Billion), 2018-2023
11.    Global Machine Automation Controller Market Forecast: Breakup by Industry (USD Billion), 2024-2032
12.    Global Machine Automation Controller Historical Market: Breakup by Region (USD Billion), 2018-2023
13.    Global Machine Automation Controller Market Forecast: Breakup by Region (USD Billion), 2024-2032
14.    North America Machine Automation Controller Historical Market: Breakup by Country (USD Billion), 2018-2023
15.    North America Machine Automation Controller Market Forecast: Breakup by Country (USD Billion), 2024-2032
16.    Europe Machine Automation Controller Historical Market: Breakup by Country (USD Billion), 2018-2023
17.    Europe Machine Automation Controller Market Forecast: Breakup by Country (USD Billion), 2024-2032
18.    Asia Pacific Machine Automation Controller Historical Market: Breakup by Country (USD Billion), 2018-2023
19.    Asia Pacific Machine Automation Controller Market Forecast: Breakup by Country (USD Billion), 2024-2032
20.    Latin America Machine Automation Controller Historical Market: Breakup by Country (USD Billion), 2018-2023
21.    Latin America Machine Automation Controller Market Forecast: Breakup by Country (USD Billion), 2024-2032
22.    Middle East and Africa Machine Automation Controller Historical Market: Breakup by Country (USD Billion), 2018-2023
23.    Middle East and Africa Machine Automation Controller Market Forecast: Breakup by Country (USD Billion), 2024-2032
24.    Global Machine Automation Controller Market Structure

Key Questions Answered in the Report

In 2023, the market attained a value of approximately USD 41.30 billion.

The market is projected to grow at a CAGR of 4.51% between 2024 and 2032.

The market is estimated to witness a healthy growth in the forecast period of 2024-2032 to reach about USD 61.43 billion by 2032.      

The market is being driven by the increasing requirement of automation for quality control in the food and beverage industry and the growing deployment of machine automation controllers in the automotive market.

The key trends of the market include the advent of Market 4.0 and the development of innovative programmable logic controllers.

The major regions in the market are North America, Latin America, the Middle East and Africa, Europe, and the Asia Pacific.

The leading controller types of machine automation controller in the market are distributed control system (DCS), programmable logic controller (PLC), and industrial PC.

The major form factors of machine automation controller are IP65 and IP20, among others.

The significant industries in the market are process industries and discrete industries.

The key players in the global machine automation controller market are Mitsubishi Electric Corporation, ABB Ltd., Siemens AG, Emerson Electric Co., and Honeywell International Inc., among others.

Analyst Review

The global machine automation controller market attained a value of nearly USD 41.30 billion in 2023, driven by the rising demand for automated quality control in the food and beverage industry. Aided by the development of innovative programmable logic controllers, the market is expected to witness a further growth in the forecast period of 2024-2032, growing at a CAGR of 4.51%. The market is projected to reach about USD 61.43 billion by 2032.        

EMR’s meticulous research methodology delves deep into the market, covering the macro and micro aspects of the industry. Based on its controller types, the machine automation controller industry can be segmented into distributed control system (DCS), programmable logic controller (PLC), and industrial PC. By form factors, the market is categorised into IP65 and IP20, among others. On the basis of industries, the industry is divided into process industries and discrete industries. The major regional markets for machine automation controller are North America, Europe, the Asia Pacific, Latin America, and the Middle East and Africa. The key players in the above market include Mitsubishi Electric Corporation, ABB Ltd., Siemens AG, Emerson Electric Co., and Honeywell International Inc., among others.

EMR’s research methodology uses a combination of cutting-edge analytical tools and the expertise of their highly accomplished team, thus, providing their customers with market insights that are accurate, actionable, and help them remain ahead of their competition.

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