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The global thermal spray coatings market reached a value of approximately USD 12.45 Billion in 2025. The market is projected to grow at a CAGR of 5.10% between 2026 and 2035, reaching a value of around USD 20.47 Billion by 2035.
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Historical Period
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According to the ITA, in 2022, the UK civil aerospace turnover totalled approximately USD 34.5 billion, boosting the thermal spray coatings market.
MHI forecasts India's auto industry to reach USD 179.68 billion by 2024, driving growth in the thermal spray coatings market.
According to the AIA, Aerospace and Defence contributed USD 391 billion to the US GDP, representing 1.7% of the total nominal GDP.
The companies are a provider of innovative processes, surface-enhancing materials, hard face welding, and other solutions to industries including ceramics, blasting, and others.
Praxair S.T. Technology, Inc.: Founded in 1907 and based in Indianapolis, IN. The company provides surface-enhancing materials, innovative processes, technology, and more advanced coatings that extend the life of critical components.
Hayden Corp: Established in 1919 and based in West Springfield, Massachusetts. The company supplies thermal spray coating, hard face welding, and machining services for the protection of industrial machine components.
Flame Spray Coating Company: Founded in 1974 and based in San Diego, CA. The company has been a leader and innovator in the application of Thermal Sprayed Coatings.
CUMI EMD.: Established in 1954 and is headquartered in Ernakulam, Kerala. CUMI Minerals provides correct solutions to various industries such as Abrasives, Refractories, Ceramics, Blasting, Metal Composites etc.
Other global thermal spray coatings market key players are Metatech Thermal Spray Pvt. Ltd., Kennametal Inc., and Alloy Thermal Spray Pvt. Ltd. among others.
*While we strive to always give you current and accurate information, the numbers depicted on the website are indicative and may differ from the actual numbers in the main report. At Expert Market Research, we aim to bring you the latest insights and trends in the market. Using our analyses and forecasts, stakeholders can understand the market dynamics, navigate challenges, and capitalize on opportunities to make data-driven strategic decisions.*
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The market was valued at USD 12.45 Billion in 2025.
The market is projected to grow at a CAGR of 5.10% between 2026 and 2035.
The revenue generated from the thermal spray coatings market is expected to reach USD 20.47 Billion in 2035.
The major market drivers are robust growth in the aerospace and automotive industry and an increase in usage in the healthcare industry.
The key market trends include increasing demand for ceramics in various industries and growing industrialisation.
The market is broken down into North America, Europe, Asia Pacific, Latin America, and Middle East and Africa.
The market is categorised according to the technology, which includes cold spray, flame spray, plasma spray, HVOF, electric arc spray, and others.
Based on the product type, the market is divided into metals, ceramics, intermetallic, polymers, carbides, abradable, and others.
Based on the application, the market is divided into aerospace, industrial gas turbine, automotive, medical, printing, oil and gas, steel, pulp and paper, and others.
The market key players are Praxair S.T. Technology, Inc., Hayden Corp, Flame Spray Coating Company, CUMI EMD., Metatech Thermal Spray Pvt. Ltd., Kennametal Inc., and Alloy Thermal Spray Pvt. Ltd. among others.
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United States (Head Office)
30 North Gould Street, Sheridan, WY 82801
+1-415-325-5166
Australia
63 Fiona Drive, Tamworth, NSW
+61-448-061-727
India
C130 Sector 2 Noida, Uttar Pradesh 201301
+91-723-689-1189
Philippines
40th Floor, PBCom Tower, 6795 Ayala Avenue Cor V.A Rufino St. Makati City, 1226.
+63-287-899-028, +63-967-048-3306
United Kingdom
6 Gardner Place, Becketts Close, Feltham TW14 0BX, Greater London
+44-753-713-2163
Vietnam
193/26/4 St.no.6, Ward Binh Hung Hoa, Binh Tan District, Ho Chi Minh City
+84-865-399-124