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Global Thermal Spray Coatings Market Share, Size, Research: By Technology: Cold Spray, Flame Spray, Plasma Spray, HVOF, Electric Arc Spray, Others; By Product Type: Metals, Ceramics, Intermetallic, Polymers, Carbides, Abradable, Others; By Application; Regional Analysis; Competitive Landscape; Industry Events and Developments; 2023-2028

Global Thermal Spray Coatings Market Outlook

The global thermal spray coatings market attained a value of nearly USD 10.71 billion in 2021. The market is further estimated to grow in the forecast period of 2023-2028 at a CAGR of 5.2% to reach a value of about USD 14.42 billion by 2027.

 

Global Thermal Spray Coating Market

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North America Accounts for a Significant Share in the Market Growth of Thermal Spray Coatings

North America is holding a significant share in the thermal spray coatings market on account of growing urbanisation and modernisation. The growth is further supported by increasing personal disposable incomes and rising demand from various end-use industries like aerospace and oil and gas.

 

There is a growing demand from power generation plants for industrial gas turbines that benefit from these coatings. A further rise in gas turbine demand is expected owing to the policy transition of the United States government towards replacing coal with natural gas for electricity generation.

 

Going further, the growing elderly population and advanced healthcare services in the United States are expected to fuel the market growth across the region. The demand from healthcare sector is driven by orthopaedic implants required in kneecap replacement surgery.

 

Market Segmentation

Thermal spraying is a standard type of coating process that applies a consumable material as a spray of fine droplets in molten or semi-molten form to create a coating. Thermal spray coatings are used in various industries. These coatings can include molten and wire powder that are then exposed to oxyfuel or plasma combustion. The spray device is used to power the heated mixture, and after the droplets have been sprayed onto desired material such as metal, the mixture typically retains a firm coating.

 

Global Thermal Spray Coating Market by Segment

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The coatings are used in a broad spectrum of helpful applications. These include protecting buildings, airplanes, and other structures from environmental conditions such as rain and humidity, chemicals, and extreme temperatures.

 

By technology, the thermal spray coatings market is divided into:

  • Cold Spray
  • Flame Spray
  • Plasma Spray
  • HVOF
  • Electric Arc Spray
  • Others

 

Based on product type, the market is categorised into:

  • Metals
  • Ceramics
  • Intermetallic
  • Polymers
  • Carbides
  • Abradable
  • Others

 

On the basis of application, the market is segmented into:

  • Aerospace
  • Industrial Gas Turbine
  • Automotive
  • Medical
  • Printing
  • Oil and Gas
  • Steel
  • Pulp and Paper
  • Others

 

The EMR report looks into the regional markets like Latin America, North America, Europe, the Asia Pacific, and the Middle East and Africa.

 

Global Thermal Spray Coating Market by Region

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Surging Demand from the Ceramic Segment to Propel the Growth of Thermal Spray Coatings Market

Based on product type, the ceramic segment is anticipated to register growth in the market over the coming years. This is on account of the surging demand for ceramic material owing to its cost efficiency and easy availability. There are several factors boosting the growth of the ceramic segment in the market across the globe. The growth in aerospace, healthcare, automotive, and other end-use industries, and the increasing use of ceramics biomedicine industry is likely to boost demand for ceramics.

 

On the basis of application, the aerospace segment is expected to drive the market growth across the globe during the forecast period. This can be attributed to the robust growth in the aerospace industry coupled with the surging demand for corrosion-resistant coatings. Moreover, growing industrialisation and rising government support for the automotive manufacturing industry are further expected to propel the growth of the market globally.

 

Key Players in the Global Market for Thermal Spray Coatings

The report presents a detailed analysis of the following key players in the global market, looking into their capacity, market shares, and latest developments like capacity expansions, plant turnarounds, and mergers and acquisitions:

 

  • Praxair S.T. Technology, Inc.
  • Hayden Corp
  • Flame Spray Coating Company
  • CUMI EMD.
  • Metatech Thermal Spray Pvt. Ltd.
  • Kennametal Inc.
  • Alloy Thermal Spray Pvt. Ltd.
  • Others

 

The comprehensive report looks into the macro and micro aspects of the market. The EMR report gives an in-depth insight into the market by providing a SWOT analysis as well as an analysis of Porter’s Five Forces model.

 

Key Highlights of the Report

REPORT FEATURES DETAILS
Base Year 2022
Historical Period 2018-2022
Forecast Period 2023-2028
Scope of the Report

Historical and Forecast Trends, Industry Drivers and Constraints, Historical and Forecast Market Analysis by Segment:

  • Technology
  • Product Type
  • Application
  • Region
Breakup by Technology
  • Cold Spray
  • Flame Spray
  • Plasma Spray
  • HVOF
  • Electric Arc Spray
  • Others
Breakup by Product Type
  • Metals
  • Ceramics
  • Intermetallic
  • Polymers
  • Carbides
  • Abradable
  • Others
Breakup by Application
  • Aerospace
  • Industrial Gas Turbine
  • Automotive
  • Medical
  • Printing
  • Oil and Gas
  • Steel
  • Pulp and Paper
  • Others
Breakup by Region
  • North America
    • United States of America 
    • Canada
  • Europe
    • United Kingdom
    • Germany
    • France
    • Italy
    • Others
  • Asia Pacific
    • China
    • Japan
    • India
    • ASEAN
    • Australia
    • Others
  • Latin America
    • Brazil
    • Argentina
    • Mexico
    • Others
  • Middle East and Africa
    • Saudi Arabia
    • United Arab Emirates
    • Nigeria
    • South Africa
    • Others
Market Dynamics
  • SWOT
  • Porter's Five Forces
  • Key Indicators for Demand
  • Key Indicators for Price
Competitive Landscape
  • Market Structure
  • Company Profiles
    • Company Overview
    • Product Portfolio
    • Demographic Reach and Achievements
    • Certifications
Companies Covered
  • Praxair S.T. Technology, Inc.
  • Hayden Corp
  • Flame Spray Coating Company
  • CUMI EMD.
  • Metatech Thermal Spray Pvt. Ltd.
  • Kennametal Inc.
  • Alloy Thermal Spray Pvt. Ltd.
  • Others

 

*At Expert Market Research, we strive to always give you current and accurate information. The numbers depicted in the description are indicative and may differ from the actual numbers in the final EMR report.

1    Preface
2    Report Coverage – Key Segmentation and Scope
3    Report Description

    3.1    Market Definition and Outlook
    3.2    Properties and Applications
    3.3    Market Analysis
    3.4    Key Players
4    Key Assumptions
5    Executive Summary

    5.1    Overview
    5.2    Key Drivers
    5.3    Key Developments  
    5.4    Competitive Structure
    5.5    Key Industrial Trends
6    Market Snapshot
    6.1    Global
    6.2    Region
7    Opportunities and Challenges in the Market
8    Global Thermal Spray Coatings Market Analysis

    8.1    Key Industry Highlights
    8.2    Global Thermal Spray Coatings Historical Market (2018-2022) 
    8.3    Global Thermal Spray Coatings Market Forecast (2023-2028)
    8.4    Global Thermal Spray Coatings Market by Technology
        8.4.1    Cold Spray
            8.4.1.1    Market Share
            8.4.1.2    Historical Trend (2018-2022)
            8.4.1.3    Forecast Trend (2023-2028)
        8.4.2    Flame Spray
            8.4.2.1    Market Share
            8.4.2.2    Historical Trend (2018-2022)
            8.4.2.3    Forecast Trend (2023-2028)
        8.4.3    Plasma Spray
            8.4.3.1    Market Share
            8.4.3.2    Historical Trend (2018-2022)
            8.4.3.3    Forecast Trend (2023-2028)
        8.4.4    HVOF
            8.4.4.1    Market Share
            8.4.4.2    Historical Trend (2018-2022)
            8.4.4.3    Forecast Trend (2023-2028)
        8.4.5    Electric Arc Spray
            8.4.5.1    Market Share
            8.4.5.2    Historical Trend (2018-2022)
            8.4.5.3    Forecast Trend (2023-2028)
        8.4.6    Others
    8.5    Global Thermal Spray Coatings Market by Product Type
        8.5.1    Metals
            8.5.1.1    Market Share
            8.5.1.2    Historical Trend (2018-2022)
            8.5.1.3    Forecast Trend (2023-2028)
        8.5.2    Ceramics
            8.5.2.1    Market Share
            8.5.2.2    Historical Trend (2018-2022)
            8.5.2.3    Forecast Trend (2023-2028)
        8.5.3    Intermetallic
            8.5.3.1    Market Share
            8.5.3.2    Historical Trend (2018-2022)
            8.5.3.3    Forecast Trend (2023-2028)
        8.5.4    Polymers
            8.5.4.1    Market Share
            8.5.4.2    Historical Trend (2018-2022)
            8.5.4.3    Forecast Trend (2023-2028)
        8.5.5    Carbides
            8.5.5.1    Market Share
            8.5.5.2    Historical Trend (2018-2022)
            8.5.5.3    Forecast Trend (2023-2028)
        8.5.6    Abradable
            8.5.6.1    Market Share
            8.5.6.2    Historical Trend (2018-2022)
            8.5.6.3    Forecast Trend (2023-2028)
        8.5.7    Others
    8.6    Global Thermal Spray Coatings Market by Application
        8.6.1    Aerospace
            8.6.1.1    Market Share
            8.6.1.2    Historical Trend (2018-2022)
            8.6.1.3    Forecast Trend (2023-2028)
        8.6.2    Industrial Gas Turbine
            8.6.2.1    Market Share
            8.6.2.2    Historical Trend (2018-2022)
            8.6.2.3    Forecast Trend (2023-2028)
        8.6.3    Automotive
            8.6.3.1    Market Share
            8.6.3.2    Historical Trend (2018-2022)
            8.6.3.3    Forecast Trend (2023-2028)
        8.6.4    Medical
            8.6.4.1    Market Share
            8.6.4.2    Historical Trend (2018-2022)
            8.6.4.3    Forecast Trend (2023-2028)
        8.6.5    Printing
            8.6.5.1    Market Share
            8.6.5.2    Historical Trend (2018-2022)
            8.6.5.3    Forecast Trend (2023-2028)
        8.6.6    Oil and Gas
            8.6.6.1    Market Share
            8.6.6.2    Historical Trend (2018-2022)
            8.6.6.3    Forecast Trend (2023-2028)
        8.6.7    Steel
            8.6.7.1    Market Share
            8.6.7.2    Historical Trend (2018-2022)
            8.6.7.3    Forecast Trend (2023-2028)
        8.6.8    Pulp and Paper
            8.6.8.1    Market Share
            8.6.8.2    Historical Trend (2018-2022)
            8.6.8.3    Forecast Trend (2023-2028)
        8.6.9    Others    
    8.7    Global Thermal Spray Coatings Market by Region
        8.7.1    North America
            8.7.1.1    Market Share
            8.7.1.2    Historical Trend (2018-2022) 
            8.7.1.3    Forecast Trend (2023-2028)
        8.7.2    Europe
            8.7.2.1    Market Share
            8.7.2.2    Historical Trend (2018-2022) 
            8.7.2.3    Forecast Trend (2023-2028)
        8.7.3    Asia Pacific
            8.7.3.1    Market Share
            8.7.3.2    Historical Trend (2018-2022) 
            8.7.3.3    Forecast Trend (2023-2028)
        8.7.4    Latin America
            8.7.4.1    Market Share
            8.7.4.2    Historical Trend (2018-2022) 
            8.7.4.3    Forecast Trend (2023-2028)
        8.7.5    Middle East and Africa
            8.7.5.1    Market Share
            8.7.5.2    Historical Trend (2018-2022) 
            8.7.5.3    Forecast Trend (2023-2028)
9    North America Thermal Spray Coatings Market Analysis
    9.1    United States of America 
        9.1.1    Market Share
        9.1.2    Historical Trend (2018-2022) 
        9.1.3    Forecast Trend (2023-2028)
    9.2    Canada
        9.2.1    Market Share
        9.2.2    Historical Trend (2018-2022) 
        9.2.3    Forecast Trend (2023-2028)
10    Europe Thermal Spray Coatings Market Analysis
    10.1    United Kingdom
        10.1.1    Market Share
        10.1.2    Historical Trend (2018-2022) 
        10.1.3    Forecast Trend (2023-2028)
    10.2    Germany
        10.2.1    Market Share
        10.2.2    Historical Trend (2018-2022) 
        10.2.3    Forecast Trend (2023-2028)
    10.3    France
        10.3.1    Market Share
        10.3.2    Historical Trend (2018-2022) 
        10.3.3    Forecast Trend (2023-2028)
    10.4    Italy
        10.4.1    Market Share
        10.4.2    Historical Trend (2018-2022) 
        10.4.3    Forecast Trend (2023-2028)
    10.5    Others
11    Asia Pacific  Thermal Spray Coatings Market Analysis
    11.1    China
        11.1.1    Market Share
        11.1.2    Historical Trend (2018-2022) 
        11.1.3    Forecast Trend (2023-2028)
    11.2    Japan
        11.2.1    Market Share
        11.2.2    Historical Trend (2018-2022) 
        11.2.3    Forecast Trend (2023-2028)
    11.3    India
        11.3.1    Market Share
        11.3.2    Historical Trend (2018-2022) 
        11.3.3    Forecast Trend (2023-2028)
    11.4    ASEAN
        11.4.1    Market Share
        11.4.2    Historical Trend (2018-2022) 
        11.4.3    Forecast Trend (2023-2028)
    11.5    Australia
        11.5.1    Market Share
        11.5.2    Historical Trend (2018-2022) 
        11.5.3    Forecast Trend (2023-2028)
    11.6    Others
12    Latin America  Thermal Spray Coatings Market Analysis
    12.1    Brazil
        12.1.1    Market Share
        12.1.2    Historical Trend (2018-2022) 
        12.1.3    Forecast Trend (2023-2028)
    12.2    Argentina
        12.2.1    Market Share
        12.2.2    Historical Trend (2018-2022) 
        12.2.3    Forecast Trend (2023-2028)
    12.3    Mexico
        12.3.1    Market Share
        12.3.2    Historical Trend (2018-2022) 
        12.3.3    Forecast Trend (2023-2028)
    12.4    Others
13    Middle East and Africa Thermal Spray Coatings Market Analysis
    13.1    Saudi Arabia
        13.1.1    Market Share
        13.1.2    Historical Trend (2018-2022) 
        13.1.3    Forecast Trend (2023-2028)
    13.2    United Arab Emirates
        13.2.1    Market Share
        13.2.2    Historical Trend (2018-2022) 
        13.2.3    Forecast Trend (2023-2028)
    13.3    Nigeria
        13.3.1    Market Share
        13.3.2    Historical Trend (2018-2022) 
        13.3.3    Forecast Trend (2023-2028)
    13.4    South Africa
        13.4.1    Market Share
        13.4.2    Historical Trend (2018-2022) 
        13.4.3    Forecast Trend (2023-2028)
    13.5    Others
14    Market Dynamics
    14.1    SWOT Analysis
        14.1.1    Strengths
        14.1.2    Weaknesses
        14.1.3    Opportunities
        14.1.4    Threats
    14.2    Porter’s Five Forces Analysis
        14.2.1    Supplier’s Power
        14.2.2    Buyer’s Power
        14.2.3    Threat of New Entrants
        14.2.4    Degree of Rivalry
        14.2.5    Threat of Substitutes
    14.3    Key Indicators for Demand
    14.4    Key Indicators for Price
15    Value Chain Analysis
16    Competitive Landscape

    16.1    Market Structure
    16.2    Company Profiles
        16.2.1     Praxair S.T. Technology, Inc.
            16.2.1.1    Company Overview
            16.2.1.2    Product Portfolio
            16.2.1.3    Demographic Reach and Achievements
            16.2.1.4    Certifications
        16.2.2    Hayden Corp
            16.2.2.1    Company Overview
            16.2.2.2    Product Portfolio
            16.2.2.3    Demographic Reach and Achievements
            16.2.2.4    Certifications
        16.2.3    Flame Spray Coating Company
            16.2.3.1    Company Overview
            16.2.3.2    Product Portfolio
            16.2.3.3    Demographic Reach and Achievements
            16.2.3.4    Certifications
        16.2.4    CUMI EMD.
            16.2.4.1    Company Overview
            16.2.4.2    Product Portfolio
            16.2.4.3    Demographic Reach and Achievements
            16.2.4.4    Certifications
        16.2.5     Metatech Thermal Spray Pvt. Ltd.
            16.2.5.1    Company Overview
            16.2.5.2    Product Portfolio
            16.2.5.3    Demographic Reach and Achievements
            16.2.5.4    Certifications
        16.2.6     Kennametal Inc.
            16.2.6.1    Company Overview
            16.2.6.2    Product Portfolio
            16.2.6.3    Demographic Reach and Achievements
            16.2.6.4    Certifications
        16.2.7    Alloy Thermal Spray Pvt. Ltd. 
            16.2.7.1    Company Overview
            16.2.7.2    Product Portfolio
            16.2.7.3    Demographic Reach and Achievements
            16.2.7.4    Certifications
        16.2.8    Others
17    Key Trends and Developments in the Market

 

List of Key Figures and Tables

1.    Global Thermal Spray Coatings Market: Key Industry Highlights, 2018 and 2028
2.    Global Thermal Spray Coatings Historical Market: Breakup by Product Type (USD Million), 2018-2022
3.    Global Thermal Spray Coatings Market Forecast: Breakup by Product Type (USD Million), 2023-2028
4.    Global Thermal Spray Coatings Historical Market: Breakup by Application (USD Million), 2018-2022
5.    Global Thermal Spray Coatings Market Forecast: Breakup by Application (USD Million), 2023-2028
6.    Global Thermal Spray Coatings Historical Market: Breakup by Technology (USD Million), 2018-2022
7.    Global Thermal Spray Coatings Market Forecast: Breakup by Technology (USD Million), 2023-2028
8.    Global Thermal Spray Coatings Historical Market: Breakup by Region (USD Million), 2018-2022
9.    Global Thermal Spray Coatings Market Forecast: Breakup by Region (USD Million), 2023-2028
10.    North America Thermal Spray Coatings Historical Market: Breakup by Country (USD Million), 2018-2022
11.    North America Thermal Spray Coatings Market Forecast: Breakup by Country (USD Million), 2023-2028
12.    Europe Thermal Spray Coatings Historical Market: Breakup by Country (USD Million), 2018-2022
13.    Europe Thermal Spray Coatings Market Forecast: Breakup by Country (USD Million), 2023-2028
14.    Asia Pacific Thermal Spray Coatings Historical Market: Breakup by Country (USD Million), 2018-2022
15.    Asia Pacific Thermal Spray Coatings Market Forecast: Breakup by Country (USD Million), 2023-2028
16.    Latin America Thermal Spray Coatings Historical Market: Breakup by Country (USD Million), 2018-2022
17.    Latin America Thermal Spray Coatings Market Forecast: Breakup by Country (USD Million), 2023-2028
18.    Middle East and Africa Thermal Spray Coatings Historical Market: Breakup by Country (USD Million), 2018-2022
19.    Middle East and Africa Thermal Spray Coatings Market Forecast: Breakup by Country (USD Million), 2023-2028
20.    Global Thermal Spray Coatings Market Structure.

Key Questions Answered in the Report

In 2021, the global market attained a value of nearly USD 10.71 billion.

The market is estimated to grow at a CAGR of 5.2% between 2023 and 2028.

The market is estimated to witness healthy growth in the forecast period of 2023-2028 to reach almost USD 14.42 billion by 2027.

The major market drivers are robust growth in the aerospace and automotive industry and an increase in usage in the healthcare industry.

The key market trends include increasing demand for ceramics in various industries and growing industrialisation.

The major regions in the market are North America, Europe, the Asia Pacific, Latin America, and the Middle East and Africa, with North America currently holding the largest market share.

The various technologies in the market include cold spray, flame spray, plasma spray, HVOF, and electric arc spray, among others.

The various product types in the market include metals, ceramics, intermetallic, polymers, carbides, and abradable, among others.

The various applications in the market include aerospace, industrial gas turbine, automotive, medical, printing, oil and gas, steel, and pulp and paper, among others.

The major players in the market are Praxair S.T. Technology, Inc., Hayden Corp, Flame Spray Coating Company, CUMI EMD., Metatech Thermal Spray Pvt. Ltd., Kennametal Inc., and Alloy Thermal Spray Pvt. Ltd., among others.

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