Consumer Insights
Uncover trends and behaviors shaping consumer choices today
Procurement Insights
Optimize your sourcing strategy with key market data
Industry Stats
Stay ahead with the latest trends and market analysis.
The Expert Market Research report, titled “Compression Fabric Manufacturing Plant Project Report 2024 Edition: Industry Trends, Capital Investment, Price Trends, Manufacturing Process, Raw Materials Requirement, Plant Setup, Operating Cost, and Revenue Statistics,” provides an in-depth and comprehensive examination of the financial and operational aspects of establishing compression fabric plant.
The report is the result of extensive primary and secondary research, offering a detailed analysis of current market trends. It profiles key industry players, giving insights into their market strategies, production capacities, and financial performance, which are crucial for benchmarking and competitive analysis.
It delves into historical, current, and forecasted price trends, helping stakeholders understand market dynamics and price volatility. The report provides a thorough analysis of the mass balance and raw materials requirements, ensuring a clear understanding of the input-output ratios essential for efficient production. Detailed examinations of the various unit operations integral to the compression fabric manufacturing process are included, highlighting process optimisation techniques and technological advancements.
The report presents a comprehensive capital cost analysis, detailing the financial investment required for setting up a compression fabric plant. This includes an exhaustive breakdown of costs associated with raw materials, catchem, utilities, labour, packaging, transportation, land acquisition, construction, and machinery. Additionally, it offers an in-depth look at the operating costs, providing clarity on the recurring expenses involved in running the plant.
Projected profit margins and optimal product pricing strategies are outlined, offering guidance on maximising profitability. The report also addresses regulatory frameworks, environmental impacts, and sustainability measures pertinent to the compression fabric industry.
Compression fabric is a specialised textile designed to apply pressure to the body, enhancing circulation and providing support. It is commonly used in athletic wear, shapewear, and medical garments, offering benefits such as improved muscle performance and recovery. The fabric is typically made from a blend of materials like spandex and nylon, which allows for elasticity and breathability. The development of compression fabrics began in the mid-20th century with advancements in synthetic fibers. The use of compression in sports gained popularity in the 1980s, leading to widespread adoption in athletic apparel in modern times.
Compression fabric is designed to apply a specific level of pressure to the body, typically ranging from 15 to 30 mmHg (millimetres of mercury) for athletic wear and up to 60 mmHg for medical compression garments. The fabric is made from a blend of materials, with 80% to 90% of the composition consisting of synthetic fibers like nylon and spandex. These fibers are woven or knitted together to create a fabric that is 2 to 4 times more elastic than regular cotton or polyester. The elasticity of compression fabric allows it to stretch up to 200% of its original size without losing its shape or compression properties. This feature is crucial for maintaining the desired level of pressure on the body during movement and activity. The fabric is also designed to be durable, with a lifespan of up to 200 wears. Compression fabrics also feature a mesh or perforated design that allows for 70% to 80% of air and moisture to pass through, keeping the wearer cool and dry. Additionally, some compression fabrics are treated with chemicals that provide resistance to degradation from exposure to sweat, oils, and other bodily fluids, ensuring the fabric remains effective and odour-free for longer periods.
The production process of compression fabric begins with the design phase, where specifications for compression levels, fabric properties, and intended applications are established. Following this, pattern making occurs and fabric selection takes place, typically involving a blend of polyamide (nylon) and elastane (spandex) yarns, which are chosen for their elasticity and durability. The selected fabric is then subjected to fabric relaxing to allow for shrinkage and minimise future distortions during use. Once relaxed, the fabric is prepared for spreading and cutting. The next step is knitting, where the yarns are knitted into the desired fabric structure. After knitting, the fabric may undergo dyeing to achieve the desired colours, followed by finishing processes such as heat setting to stabilise the fabric and enhance properties like moisture-wicking and UV protection. The fabric is then subjected to compression, ensuring it meets the required density, typically between 300-380 g/m sq., to provide the necessary support and performance. Once the compression is achieved, the fabric is labelled according to relevant standards, such as ASTM D6603 for compression garments. Finally, the finished fabric is packaged for distribution.
Read more about this report - REQUEST FREE SAMPLE COPY IN PDF
The production of compression fabric involves the following steps:
1. Raw Materials
The main materials used in the production of compression fabric include:
2. Polymerisation Process
Compression fabrics commonly contain nylon and spandex. The polymerisation reactions used to synthesise these materials are different. Nylon is produced through condensation polymerisation, while spandex is synthesised using step-growth polymerisation.
Nylon (Polyamide)
Nylon is produced via condensation polymerisation, typically using hexamethylenediamine (C6H16N2) and adipic acid (C6H10O4). During polymerisation, water (H2O) is released as a byproduct. The chemical reaction is as follows:
nH2N(CH2)6NH2 + nHOOC(CH2)4COOH → [-NH(CH2)6NHCO(CH2)4CO-]n + 2nH2O
Spandex (Elastane)
Spandex is synthesised using step-growth polymerisation of a prepolymer. The prepolymer is made by reacting a diisocyanate (such as methylene diphenyl diisocyanate, C15H10N2O2) with a macro glycol (such as polyethylene glycol, C2H6O2). The chemical reaction for spandex is:
nC15H10N2O2 + nC2H6O2 → [-OCN(CH2)6NCO-O(CH2)2O-]n
3. Fiber Spinning
The polymer (nylon or spandex) is melted or dissolved in a solvent and then extruded through spinnerets to form fibers. These fibers are cooled and solidified, creating long strands of synthetic material that are ready for knitting or weaving.
4. Knitting or Weaving
The synthetic fibers are either knitted or woven into fabric. For compression garments, the fabric needs to have high elasticity and recovery properties, which is achieved through a combination of spandex and nylon fibers.
5. Dyeing and Finishing
Once the fabric is formed, it is dyed and treated with various finishing agents to enhance its properties such as durability, moisture management, and antimicrobial protection. The chemical dyes used in this process often include azo compounds, which can be represented by the following generic formula:
R-N=N-R', where R and R' are aryl or alkyl groups.
The compression fabric market is driven by various applications across sectors, including medical, sports, and fashion. In the medical field, compression garments such as compression stockings and sleeves are used for conditions like chronic venous disease and post-surgery recovery, promoting blood circulation and reducing swelling. For athletes, products like compression leggings, t shirts, shorts, and socks enhance performance by reducing muscle fatigue and improving recovery times. Additionally, the growing trend of athleisure wear in the fashion industry has propelled market demand, with brands like Lululemon and Nike offering stylish yet functional apparel that provides comfort and support during physical activities. This convergence of health, performance, and fashion continues to expand the compression fabric market.
This production cost analysis report by Expert Market Research scrutinises the compression fabric manufacturing process, offering a comprehensive overview necessary for stakeholders considering venturing into this sector. Based on the latest economic data, the report encompasses detailed insights into the primary process flow, raw material requirements, reactions involved, utility costs, operating costs, capital investments, pricing strategies, and profit margins. This report is an indispensable resource for entrepreneurs, investors, researchers, consultants, business strategists, and all those who have any kind of stake in the compression fabric industry. It equips them with essential information and strategic insights to effectively navigate the complexities of the market.
The following sections detail the comprehensive scope of the prefeasibility report for a compression fabric production plant:
This prefeasibility report aims to equip potential investors and existing manufacturers with crucial insights to make informed decisions in the compression fabric industry.
*While we strive to always give you current and accurate information, the numbers depicted on the website are indicative and may differ from the actual numbers in the main report. At Expert Market Research, we aim to bring you the latest insights and trends in the market. Using our analyses and forecasts, stakeholders can understand the market dynamics, navigate challenges, and capitalize on opportunities to make data-driven strategic decisions.*
Get in touch with us for a customized solution tailored to your unique requirements and save upto 35%!
Purchase Full Report
Datasheet
Single User License
One User
Five User License
Five Users
Corporate License
Unlimited Users
How To Order
Our step-by-step guide will help you select, purchase, and access your reports swiftly, ensuring you get the information that drives your decisions, right when you need it.
Select License Type
Choose the right license for your needs and access rights.
Click on ‘Buy Now’
Add the report to your cart with one click and proceed to register.
Select Mode of Payment
Choose a payment option for a secure checkout. You will be redirected accordingly.
Gain insights to stay ahead and seize opportunities.
Get insights & trends for a competitive edge.
Track prices with detailed trend reports.
Analyse trade data for supply chain insights.
Leverage cost reports for smart savings
Enhance supply chain with partnerships.
Connect For More Information
Our expert team of analysts will offer full support and resolve any queries regarding the report, before and after the purchase.
Our expert team of analysts will offer full support and resolve any queries regarding the report, before and after the purchase.
We employ meticulous research methods, blending advanced analytics and expert insights to deliver accurate, actionable industry intelligence, staying ahead of competitors.
Our skilled analysts offer unparalleled competitive advantage with detailed insights on current and emerging markets, ensuring your strategic edge.
We offer an in-depth yet simplified presentation of industry insights and analysis to meet your specific requirements effectively.
Australia
63 Fiona Drive, Tamworth, NSW
+61 448 06 17 27
India
C130 Sector 2 Noida, Uttar Pradesh 201301
+91-858-608-1494
Philippines
40th Floor, PBCom Tower, 6795 Ayala Avenue Cor V.A Rufino St. Makati City,1226.
+63 287899028, +63 967 048 3306
United Kingdom
6 Gardner Place, Becketts Close, Feltham TW14 0BX, Greater London
+44-753-713-2163
United States (Head Office)
30 North Gould Street, Sheridan, WY 82801
+1-415-325-5166
Vietnam
193/26/4 St.no.6, Ward Binh Hung Hoa, Binh Tan District, Ho Chi Minh City
+84865399124
United States (Head Office)
30 North Gould Street, Sheridan, WY 82801
+1-415-325-5166
Australia
63 Fiona Drive, Tamworth, NSW
+61 448 06 17 27
India
C130 Sector 2 Noida, Uttar Pradesh 201301
+91-858-608-1494
Philippines
40th Floor, PBCom Tower, 6795 Ayala Avenue Cor V.A Rufino St. Makati City, 1226.
+63 287899028, +63 967 048 3306
United Kingdom
6 Gardner Place, Becketts Close, Feltham TW14 0BX, Greater London
+44-753-713-2163
Vietnam
193/26/4 St.no.6, Ward Binh Hung Hoa, Binh Tan District, Ho Chi Minh City
+84865399124
Share