The global expanded polyethylene (EPE) foam market size reached USD 1232.18 Million in 2025. The market is further projected to grow at a CAGR of 6.00% between 2026 and 2035 to reach value of around USD 2206.65 Million by 2035.
Base Year
Historical Period
Forecast Period
The Chinese government's projected investment of approximately 27 trillion yuan ($4.2 trillion) in new infrastructure from 2021 to 2025 is expected to drive the global expanded polyethylene (EPE) foam market.
India, the third-largest auto market globally, produced 22.93 million vehicles from April 2021 to March 2022, thus, boosting the global expanded polyethylene (EPE) foam market growth.
EPE foam safeguards delicate items in construction, sports, automotive, packaging, and healthcare - minimizing damage from impacts during transit. It provides thermal insulation and sound absorption.
Compound Annual Growth Rate
6%
Value in USD Million
2026-2035
*this image is indicative*
EPE foam, a versatile cellular plastic, is made by expanding and extruding polyethylene resin. This process yields a material that is pliable, durable, lightweight and possesses impressive cushioning properties. Due to these distinctive attributes, it finds a wide array of applications across various industries.
According to the global expanded polyethylene (EPE) foam market report, EPE foam, used across construction, sports, automotive, packaging, and healthcare, protects fragile items during transit, reducing damage from shocks. Its moisture resistance and insulation benefit temperature-sensitive goods, while in construction, it insulates for sound and heat absorption. In automotive, it enhances safety by absorbing impacts.
India is the world's third-largest automobile market, per the National Investment Promotion and Facilitation Agency. Between April 2021 to March 2022, the industry manufactured a combined 22.93 million vehicles, encompassing passenger vehicles, commercial vehicles, three-wheelers, two-wheelers, and quadricycles, thus boosting the global expanded polyethylene (EPE) foam market growth.
The expanding global expanded polyethylene (EPE) foam market is driven by sustainable innovation, customization, enhanced performance, and integration within the e-commerce sector.
As per the global expanded polyethylene (EPE) foam market analysis, EPE foam manufacturers are increasingly embracing sustainable methods, utilizing eco-friendly materials and processes to address environmental issues, consequently driving the industry.
The global expanded polyethylene (EPE) foam market developments are attributed to the rising demand for customized solutions that propel innovation, providing a wide array of customizable shapes, sizes, and densities to cater to various needs across industries such as packaging and automotive.
Advancements in EPE foam technology focus on improving shock absorption, thermal insulation, and durability, catering to evolving needs in sectors such as healthcare and construction. This drives the market, satisfying varied industry needs with enhanced features and performance capabilities.
The surge in online shopping has resulted in extensive adoption of EPE foam for packaging, ensuring the safe transport of products and reducing its ecological footprint.
According to the global expanded polyethylene (EPE) foam market study, EPE foam manufacturers respond to strict packaging regulations by developing products that meet safety and recyclability criteria, aligning with evolving sustainability standards.
Industries handling temperature-sensitive items, such as food, pharmaceuticals, and electronics, prefer EPE foam due to its excellent thermal insulation properties.
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"Global Expanded Polyethylene (EPE) Foam Market Report and Forecast 2026-2035" offers a detailed analysis of the market based on the following segments:
Market Breakup by Product
Market Breakup by Application
Market Breakup by Region
Due to its versatility in providing flexible packaging solutions adaptable to diverse product shapes and sizes, EPE foam coils are contributing to the growth of the global expanded polyethylene (EPE) foam market
EPE foam coils provide superb cushioning for delicate items in transit, offering cost-effective, reusable, and moisture-resistant packaging solutions that prioritize safety and sustainability.
EPE foam sheets, easily tailored, deliver superior cushioning and insulation for delicate objects, combining lightweight, durable qualities for cost-effective and dependable protection during storage or transport.
Based on application, the global expanded polyethylene (EPE) foam market share is led by protective packaging as it excels in cushioning fragile items, minimizing the potential for damage during transit or handling
EPE foam provides customized protection through its adaptable customization, resistance to moisture for extended storage, economical lightweight construction, sustainability through reuse, and insulation for temperature-sensitive items during transit.
According to the global expanded polyethylene (EPE) foam market report, in automotive uses, EPE foam enhances safety via impact absorption, boosts fuel efficiency due to its lightweight, diminishes cabin noise for passenger comfort, offers tailored protection through flexibility, exhibits durability against chemicals, and maintains consistent performance across diverse temperatures.
Based on region, the global expanded polyethylene (EPE) foam market share is led by Asia Pacific, driven by rapid industrial and urban growth. Countries like China, India, Japan, and South Korea are key players in the foam market, particularly in packaging applications. The thriving e-commerce industry boosts demand for EPE foam.
As per the International Trade Administration, the Chinese government plans to invest around 27 trillion yuan ($4.2 trillion) in new infrastructure during the 14th Five-Year Plan period (2021-2025), which is expected to contribute to the market growth.
North America's EPE foam market is mature and technologically advanced, with robust demand in sectors such as furniture, bedding, and automotive, indicating a firmly established market presence.
Market participants are actively contributing to the growth of the global expanded polyethylene (EPE) foam market by prominently showcasing EPE foam products for improved product safety and security.
KANEKA Corporation, a Japanese chemical manufacturer, KANEKA Corporation is renowned for its diverse product range, including EPE foam utilized across various applications for effective solutions.
Sonoco Products Company, headquartered in the USA, Sonoco Products Company specializes in offering EPE foam-based packaging solutions tailored to meet the needs of diverse industries.
TART s.r.o. is a prominent manufacturer in the Czech Republic, that focuses on producing high-quality packaging materials such as EPE foam, catering to both regional and global markets with precision and excellence.
*Please note that this is only a partial list; the complete list of key players is available in the full report. Additionally, the list of key players can be customized to better suit your needs.*
Other key players in the global expanded polyethylene (EPE) foam market are Flexipack Group, JSP Corporation, Long Future Co., Ltd, and VitaTex (Pty) Ltd among others.
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*While we strive to always give you current and accurate information, the numbers depicted on the website are indicative and may differ from the actual numbers in the main report. At Expert Market Research, we aim to bring you the latest insights and trends in the market. Using our analyses and forecasts, stakeholders can understand the market dynamics, navigate challenges, and capitalize on opportunities to make data-driven strategic decisions.*
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The market was valued at USD 1232.18 Million in 2025.
The market is projected to grow at a CAGR of 6.00% between 2026 and 2035.
The global expanded polyethylene (EPE) foam market is driven by sustainable innovation, customization, enhanced performance, and integration within the e-commerce sector.
The expanded polyethylene (EPE) foam market is categorised according to its product, which includes EPE foam coil, EPE foam sheet and others.
The key players in the global expanded polyethylene (EPE) foam market are KANEKA Corporation, Sonoco Products Company, TART s.r.o., Flexipack Group, JSP Corporation, Long Future Co., Ltd, and VitaTex (Pty) Ltd among others.
Based on the application, the expanded polyethylene (EPE) foam market is divided into protective packaging, industrial thermal insulation, mattresses, automotive, building and construction and others.
The major areas include North America, Europe, the Asia Pacific, Latin America, and the Middle East and Africa.
Explore our key highlights of the report and gain a concise overview of key findings, trends, and actionable insights that will empower your strategic decisions.
| REPORT FEATURES | DETAILS |
| Base Year | 2025 |
| Historical Period | 2019-2025 |
| Forecast Period | 2026-2035 |
| Scope of the Report |
Historical and Forecast Trends, Industry Drivers and Constraints, Historical and Forecast Market Analysis by Segment:
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| Breakup by Product |
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| Breakup by Application |
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| Breakup by Region |
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| Market Dynamics |
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| Competitive Landscape |
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| Companies Covered |
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| Report Price and Purchase Option | Explore our purchase options that are best suited to your resources and industry needs. |
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