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Report Overview
The global process automation market was valued at USD 124.64 Billion in 2025. The market is expected to grow at a CAGR of 7.30% during the forecast period of 2026-2035 to reach a value of USD 252.15 Billion by 2035. The market is experiencing significant growth, driven by the increasing need for operational efficiency across industries, such as oil and gas, pharmaceuticals, and manufacturing.
Process automation technologies, such as SCADA and distributed control systems (DCS), are pivotal in streamlining complex workflows, reducing human error, and enhancing safety in industrial operations. In February 2023, ABB launched Symphony® Plus DCS to enhance digital transformation by improving efficiency, connectivity, and cybersecurity in power and water industries. The global emphasis on digital transformation, spurred by Industry 4.0 initiatives, has accelerated the adoption of smart factory solutions, particularly in developed economies.
Economic factors, including rising labor costs and the demand for consistent product quality, further propel the process automation market expansion, especially in emerging regions where industrialization is surging. Cultural shifts towards sustainability and energy efficiency also play a key role, as businesses prioritize automation to minimize resource waste and meet regulatory standards. This market’s relevance continues to grow as industries worldwide seek innovative solutions to remain competitive in an increasingly automated global landscape.
The market growth is also supported by the global manufacturing sector’s expansion, with industrial IoT devices expected to exceed 50 billion by 2023, enhancing automation capabilities. Additionally, recent investments, such as Schneider Electric’s EcoStruxure Automation Expert launch in December 2022, underscore the market’s upward trajectory. The increasing adoption of cloud-based automation solutions is further positioning the process automation industry for sustained growth as industries prioritize efficiency and scalability.
2025
Base Year
2019-2025
Historical Period
2026-2035
Forecast Period
Competitive Landscape
The global process automation market is highly competitive, with major vendors focusing on innovation, sustainability, and strategic partnerships to grow their footprints. Vendors are entering the AI and IoT incorporated solutions marketplace to address the rising demand for smart automation that aligns with the Industry 4.0 movement. Vendors are also prioritizing sustainability initiatives, like energy efficient systems, especially in a region like Europe where environmental regulatory pressures are at an all-time high.
Companies partner with local companies in emerging markets like Asia Pacific to increase customer penetration and are also investing in research & development to provide their customers scalable cloud-based solutions. The market is driven by the global need to provide operational efficiency and safety across many industries, resulting in continued growth and technological advancement.
ABB Ltd.
Established in 1988, ABB Ltd. is based in Zurich, Switzerland. It is famous for driving innovation in electrification, robotics, and industrial automation technologies. ABB's breakthroughs are smart grids and digital factories that propel energy efficiency and sustainability across industries globally, making it a global leader in process automation solutions.
Emerson Electric Co.
Emerson Electric Co., founded in 1890 and headquartered in Missouri, United States, deals with industrial, commercial, and residential automation solutions. Emerson makes its processes continuously more efficient and safer in industries like oil and gas, chemical, and manufacturing.
Honeywell International Inc.
Established in 1906 and having its headquarters in Charlotte, the United States, Honeywell International specializes in aerospace, building technologies, and industrial automation. Honeywell innovations cover integrated control systems and process automation through IoT, improving operational reliability, safety, and productivity across various industries worldwide.
Siemens AG
Siemens AG, established in 1847 and based in Munich, Germany, is a worldwide leader in electrification, automation, and digitalization. Siemens' innovations in industrial automation, smart infrastructure, and software solutions empower companies to streamline processes, enhance productivity, and drive sustainability initiatives in various industries.
Other key players in the process automation market are Rockwell Automation Inc.
Process Automation Market Report Snapshots
*While we strive to always give you current and accurate information, the numbers depicted on the website are indicative and may differ from the actual numbers in the main report. At Expert Market Research, we aim to bring you the latest insights and trends in the market. Using our analyses and forecasts, stakeholders can understand the market dynamics, navigate challenges, and capitalize on opportunities to make data-driven strategic decisions.*
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Key Questions Answered in the Report
In 2025, the market reached an approximate value of USD 124.64 Billion.
The market is projected to grow at a CAGR of 7.30% between 2026 and 2035.
Key strategies driving the market include adopting AI and machine learning, integrating IoT and cloud technologies, enhancing cybersecurity, and focusing on energy efficiency. Market players also invest in research & development, strategic partnerships, and customized solutions to meet industry-specific needs and improve operational efficiency, productivity, and competitive advantage.
The key trends in the market are robust technological change, rising adoption owing to its improved efficiency, and increasing research and development activities.
The major regions in the market are North America, Latin America, the Middle East and Africa, Europe, and the Asia Pacific.
The applications of process automation in the market include oil and gas, chemicals and mining, general industrial, consumer goods, pharma and biotech, water, technology hardware, automotive, and power, among others.
The types of process automation in the market are discrete automation and process automation.
The key players in the market include ABB Ltd., Emerson Electric Co., Honeywell International Inc., Siemens AG and Rockwell Automation Inc.
Key challenges for market players include high implementation costs, integration with legacy systems, cybersecurity risks, skill shortages, and rapid technological changes. Additionally, regulatory compliance, scalability issues, and resistance to change within organizations pose significant hurdles for market players aiming to deliver efficient and secure automation solutions.
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