Consumer Insights
Uncover trends and behaviors shaping consumer choices today
Procurement Insights
Optimize your sourcing strategy with key market data
Industry Stats
Stay ahead with the latest trends and market analysis.
The Expert Market Research report, titled “Chelated Zinc Manufacturing Plant Project Report 2024 Edition: Industry Trends, Capital Investment, Price Trends, Manufacturing Process, Raw Materials Requirement, Plant Setup, Operating Cost, and Revenue Statistics,” provides an in-depth and comprehensive examination of the financial and operational aspects of establishing a chelated zinc plant.
The report is the result of extensive primary and secondary research, offering a detailed analysis of current market trends. It profiles key industry players, giving insights into their market strategies, production capacities, and financial performance, which are crucial for benchmarking and competitive analysis.
It delves into historical, current, and forecasted price trends, helping stakeholders understand market dynamics and price volatility. The report provides a thorough analysis of the mass balance and raw materials requirements, ensuring a clear understanding of the input-output ratios essential for efficient production. Detailed examinations of the various unit operations integral to the chelated zinc manufacturing process are included, highlighting process optimisation techniques and technological advancements.
The report presents a comprehensive capital cost analysis, detailing the financial investment required for setting up a chelated zinc plant. This includes an exhaustive breakdown of costs associated with raw materials, catchem, utilities, labour, packaging, transportation, land acquisition, construction, and machinery. Additionally, it offers an in-depth look at the operating costs, providing clarity on the recurring expenses involved in running the plant.
Projected profit margins and optimal product pricing strategies are outlined, offering guidance on maximising profitability. The report also addresses regulatory frameworks, environmental impacts, and sustainability measures pertinent to the chelated zinc industry.
Chelated zinc refers to a form of zinc supplement where zinc is bound to a chelating agent, which enhances its absorption in the body. This process allows for better bioavailability compared to non-chelated forms, making it particularly beneficial for individuals with zinc deficiencies. Common types of chelated zinc include zinc picolinate and zinc gluconate, both known for their effectiveness in supporting immune function, protein synthesis, and wound healing. Today, chelated zinc is widely used not only as a dietary supplement to address deficiencies but also in various applications such as skincare products, cold remedies, and agricultural fertilisers to enhance crop health. The knowledge of zinc dates to ancient civilisations, with references found in texts like the Charaka Samhita around 300-500 AD. Zinc was not widely produced until the 12th century in India. By the 18th century, European scientists started isolating and studying zinc, leading to its recognition as an essential nutrient.
Chelated zinc appears as a white to off-white, odourless powder with low hygroscopicity, meaning it resists moisture absorption and maintains a free-flowing texture ideal for supplements. Its solubility in water is high, ranging from 10 mg/mL to over 100 mg/mL, depending on the chelating agent used. Chemically, the molecular weight of zinc varies based on the chelating agent; for instance, zinc picolinate has a molecular weight of approximately 165.4 g/mol. Chelated zinc complexes exhibit high stability constants (log K values often above 10), indicating strong binding between zinc and the chelating agent. Additionally, these forms can remain stable across a wide pH range (approximately pH 4 to pH 8), enhancing their absorption in the gastrointestinal tract.
The production process of chelated zinc begins with raw material preparation, where inorganic zinc sources, such as zinc oxide or zinc sulfate, are gathered alongside appropriate chelating agents like EDTA or HEIDA. Next, in the mixing stage, these materials are combined in a mixing vessel. The mixture is then subjected to a first solid-state reaction by heating it to a temperature between 30-80 °C while maintaining stirring for 8-20 hours to initiate the reaction. After this, the mixture is allowed to cool to room temperature under controlled conditions.
Following cooling, a second solid-state reaction occurs, where the temperature is adjusted to between 50-200 °C, and the reactants are stirred for another 8-20 hours to ensure complete reaction. Once this step is finished, the product undergoes final cooling and pulverisation to achieve the desired particle size. Quality control tests are then performed to assess the purity, solubility, and stability of the chelated zinc product. Finally, the product is packaged for distribution and sale.
Read more about this report - REQUEST FREE SAMPLE COPY IN PDF
Below is the process involved in making of chelated zinc:
1. Preparation of Zinc Salt Solution:
ZnO (s) + 2HCl (aq) → ZnCl2 (aq) + H2O (l)
Zinc oxide (ZnO) or another zinc compound is dissolved in an appropriate acid, such as hydrochloric acid (HCl), to produce a soluble zinc salt like zinc chloride (ZnCl2). Alternatively, zinc sulfate (ZnSO4) can be prepared using sulfuric acid (H2SO4):
ZnO (s) + H2SO4 (aq) → ZnSO4 (aq) + H2O (l)
2. Chelation Reaction:
Zn2+ (aq) + Ligand (L) → [Zn-L] (aq)
In this step, the zinc ions (Zn2+) react with an organic ligand (L) to form a chelated complex. Common ligands include amino acids (e.g., glycine) or EDTA. For example:
ZnCl2 (aq) + 2NH2CH2COOH (aq) → [Zn(NH2CH2COO)2] (aq) + 2HCl (aq)
Here, zinc chloride reacts with glycine (NH2CH2COOH) to produce zinc glycinate chelate.
3. Purification and Drying:
The chelated zinc solution is purified to remove unreacted ligands or byproducts. The final product is then dried to obtain chelated zinc in powder or granule form.
Chelated zinc production involves controlling the pH, reaction temperature, and molar ratios to ensure complete chelation and stability of the product. Common applications include:
The chelated zinc market is driven by its significant applications in agriculture and healthcare, which addresses critical nutrient deficiencies. In agriculture, it is particularly effective in enhancing crop yields; for example, studies indicate that the foliar application of chelated zinc at 0.3% resulted in paddy yields of 4.50 t/ha, comparable to mineral zinc's 4.67 t/ha. This is crucial as approximately 37% of Indian soils are affected by zinc deficiency, a figure that has risen by 2% since 2020. Chelated zinc helps improve nutrient uptake in crops like wheat, rice, and maize, which are vital for food security. In healthcare, chelated zinc supplements are essential for boosting immune function and addressing deficiencies in vulnerable populations. Government initiatives promoting sustainable agriculture and awareness of micronutrient importance further drives demand for chelated zinc products.
This production cost analysis report by Expert Market Research scrutinises the chelated zinc manufacturing process, offering a comprehensive overview necessary for stakeholders considering venturing into this sector. Based on the latest economic data, the report encompasses detailed insights into the primary process flow, raw material requirements, reactions involved, utility costs, operating costs, capital investments, pricing strategies, and profit margins. This report is an indispensable resource for entrepreneurs, investors, researchers, consultants, business strategists, and all those who have any kind of stake in the chelated zinc industry. It equips them with essential information and strategic insights to effectively navigate the complexities of the market.
The following sections detail the comprehensive scope of the prefeasibility report for a chelated zinc production plant:
This prefeasibility report aims to equip potential investors and existing manufacturers with crucial insights to make informed decisions in the chelated zinc industry.
*While we strive to always give you current and accurate information, the numbers depicted on the website are indicative and may differ from the actual numbers in the main report. At Expert Market Research, we aim to bring you the latest insights and trends in the market. Using our analyses and forecasts, stakeholders can understand the market dynamics, navigate challenges, and capitalize on opportunities to make data-driven strategic decisions.*
Get in touch with us for a customized solution tailored to your unique requirements and save upto 35%!
Purchase Full Report
Datasheet
Single User License
One User
Five User License
Five Users
Corporate License
Unlimited Users
How To Order
Our step-by-step guide will help you select, purchase, and access your reports swiftly, ensuring you get the information that drives your decisions, right when you need it.
Select License Type
Choose the right license for your needs and access rights.
Click on ‘Buy Now’
Add the report to your cart with one click and proceed to register.
Select Mode of Payment
Choose a payment option for a secure checkout. You will be redirected accordingly.
Gain insights to stay ahead and seize opportunities.
Get insights & trends for a competitive edge.
Track prices with detailed trend reports.
Analyse trade data for supply chain insights.
Leverage cost reports for smart savings
Enhance supply chain with partnerships.
Connect For More Information
Our expert team of analysts will offer full support and resolve any queries regarding the report, before and after the purchase.
Our expert team of analysts will offer full support and resolve any queries regarding the report, before and after the purchase.
We employ meticulous research methods, blending advanced analytics and expert insights to deliver accurate, actionable industry intelligence, staying ahead of competitors.
Our skilled analysts offer unparalleled competitive advantage with detailed insights on current and emerging markets, ensuring your strategic edge.
We offer an in-depth yet simplified presentation of industry insights and analysis to meet your specific requirements effectively.
Australia
63 Fiona Drive, Tamworth, NSW
+61 448 06 17 27
India
C130 Sector 2 Noida, Uttar Pradesh 201301
+91-858-608-1494
Philippines
40th Floor, PBCom Tower, 6795 Ayala Avenue Cor V.A Rufino St. Makati City,1226.
+63 287899028, +63 967 048 3306
United Kingdom
6 Gardner Place, Becketts Close, Feltham TW14 0BX, Greater London
+44-753-713-2163
United States (Head Office)
30 North Gould Street, Sheridan, WY 82801
+1-415-325-5166
Vietnam
193/26/4 St.no.6, Ward Binh Hung Hoa, Binh Tan District, Ho Chi Minh City
+84865399124
United States (Head Office)
30 North Gould Street, Sheridan, WY 82801
+1-415-325-5166
Australia
63 Fiona Drive, Tamworth, NSW
+61 448 06 17 27
India
C130 Sector 2 Noida, Uttar Pradesh 201301
+91-858-608-1494
Philippines
40th Floor, PBCom Tower, 6795 Ayala Avenue Cor V.A Rufino St. Makati City, 1226.
+63 287899028, +63 967 048 3306
United Kingdom
6 Gardner Place, Becketts Close, Feltham TW14 0BX, Greater London
+44-753-713-2163
Vietnam
193/26/4 St.no.6, Ward Binh Hung Hoa, Binh Tan District, Ho Chi Minh City
+84865399124
Share