Uses in automobiles, electronics and electrical equipment are expected to drive the global amorphous soft magnetic materials market. Further, solutions enabling reduced CO2 emissions, compliance with regulatory standards and conservation of energy would help market growth. North America, Europe and Asia are expected to be key markets.
Soft magnetic alloys are materials that can be easily magnetized and demagnetized; soft magnetic materials are generally characterized by intrinsic coercivity less than 1000 Am-1. Soft magnetic alloys are being employed in electrical motors that need to function in mechanically stressful environments, such as in hybrid vehicles. Fe-based amorphous/nanocrystalline soft magnetic alloys are extensively employed in high-tech fields such as communications and computers owing to the advantages they offer, such as high saturation magnetic induction, magnetic permeability, resistivity, low coercivity, and iron core loss.
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With time, a better understanding of alloy design has been achieved towards enhancing the glass forming ability (GFA) of soft magnetic amorphous materials. Amorphous alloys for soft magnetic applications are generally formed by quick solidification of the melt. These are generally made by adding around 20 percent of metalloids [Silicon (Si), Boron (B), Aluminium (Al), Carbon (C) and Phosphorous (P)] for Fe-based and Co-based alloys. Silicon and Boron hold significance in glass formation and amorphous structure stabilisation. Magnetic glassy alloys have various compositions, allowing for the achievement of a wide range of soft magnetic properties.
Leading companies are looking to provide technologically advanced and efficient solutions that offer functional advantages as well as ecological benefits. In 2017, Hitachi Metals announced the development of block cores of high-frequency power converters for handling over 100 kW employing FINEMET® nanocrystalline soft magnetic materials and Metglas® amorphous metals. The product sought to significantly decrease the size of transformers and reactors. The company offers Metglas® amorphous metals, FINEMET® nanocrystalline soft magnetic materials, and other materials and products for use in energy conservation purposes in power transformers and a variety of other applications.
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