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Report Overview

The arc welding market was valued at USD 6000.00 Million in 2025. The market is expected to grow at a CAGR of 4.80% during the forecast period of 2026-2035 to reach a value of USD 9588.80 Million by 2035. Sustained infrastructure investment, rising automotive and shipbuilding production, and accelerating adoption of robotic and automated welding systems are collectively driving demand for arc welding equipment and consumables worldwide.

Key Market Trends and Insights

  • By process type, gas metal arc welding is expected to continue dominating the market, growing at a CAGR of approximately 5.0% over the forecast period, supported by its speed, versatility, and compatibility with automated and robotic welding systems.
  • The Asia Pacific arc welding market is expected to grow at a CAGR of approximately 5.6% over the forecast period, the fastest pace among all regions, supported by expanding automotive production, shipbuilding, and infrastructure construction activity.
  • By automation, automatic arc welding systems are expected to grow at a CAGR of approximately 5.9% over the forecast period, as manufacturers increasingly adopt robotic welding cells to address labour shortages and improve weld consistency.

Market Size & Forecast

  • Market Size in 2025: USD 6000.00 Million
  • Projected Market Size in 2035: USD 9588.80 Million
  • CAGR from 2026 to 2035: 4.80%
  • Fastest-Growing Regional Market: Asia Pacific

The current arc welding market dynamics reflect an industry balancing steady demand from traditional heavy fabrication sectors against accelerating investment in automation, as established equipment manufacturers pursue targeted acquisitions and strategic partnerships to broaden their technology portfolios beyond core welding hardware. In October 2025, Panasonic Factory Solutions deployed its Tawers G4 Welding Robot System at Stadler Anlagenbau, a manufacturer of recycling and waste sorting plant equipment, cutting cycle times by two-thirds through advanced offline simulation software.

The overall arc welding industry through 2025 continues to be shaped by persistent skilled welder shortages across major manufacturing economies, pushing fabricators toward semi-automatic and fully automatic welding systems capable of maintaining consistent weld quality with less reliance on manual operator expertise. Equipment manufacturers are simultaneously expanding battery powered and portable welding capability to serve customers operating in power-limited or remote jobsite environments where grid electricity access remains inconsistent. In February 2026, Miller Electric Mfg. LLC launched the Venture 150 T, a battery powered TIG-first welder engineered for high quality, aesthetically critical welds in power-limited environments including food-grade piping, shipbuilding, and mechanical contracting applications.

Compound Annual Growth Rate

4.8%

Value in USD Million

2026-2035


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Arc Welding Market Report Summary

Description

Value

Base Year

USD Million

2025

Historical Period

USD Million

2019-2025

Forecast Period

USD Million

2026-2035

Market Size 2025

USD Million

6000.00

Market Size 2035

USD Million

9588.80

CAGR 2019-2025

Percentage

XX%

CAGR 2026-2035

Percentage

4.80%

CAGR 2026-2035 - Market by Region

Asia Pacific

5.6%

CAGR 2026-2035 - Market by Process Type

Flux Cored Arc Welding

5.4%

CAGR 2026-2035 - Market by Automation

Automatic

5.9%

2025 Market Share by Region

Asia Pacific

34.5%

Key Trends and Recent Developments

Arc Welding Industry Segmentation

The Expert Market Research's report titled “Arc Welding Market Report and Forecast 2026-2035” offers a detailed analysis of the market based on the following segments:

Market Breakup by Process Type

  • Shielded Metal Arc Welding
  • Gas Metal Arc Welding
  • Gas Tungsten Arc Welding
  • Flux Cored Arc Welding
  • Submerged Arc Welding
  • Others

Key Insight: Gas Metal Arc Welding accounts for the largest share of the arc welding market by process type, supported by its speed, versatility, and compatibility with automated and robotic welding systems widely used across automotive and heavy fabrication industries. In June 2025, EWM GmbH, a German heavy industrial welding equipment specialist generating approximately 120 million euros in annual revenue, agreed to be acquired for 275 million euros, reflecting the value automation-ready gas metal arc welding technology commands. Flux Cored Arc Welding is the fastest-growing process type as improved electrode formulations expand its use in heavy fabrication. Shielded Metal Arc Welding remains widely used for field and maintenance work due to its low equipment cost and versatility on rusty or dirty surfaces. Gas Tungsten Arc Welding continues to serve applications requiring the highest precision and cleanest welds, particularly in thin material and specialty alloy work. Submerged Arc Welding remains common for thick plate joining in heavy structural fabrication. The Others category includes emerging hybrid process configurations.

Market Breakup by Automation

  • Manual
  • Semi-Automatic
  • Automatic

Key Insight: Automatic arc welding systems account for the largest share of the market by automation, driven by advancements in robotic welding technology and steady demand for consistent weld quality across high volume production environments. In October 2025, Carl Cloos Schweisstechnik's TANDEM+ MIG/MAG welding process won first place at the Blechexpo SCHWEISSTEC award, recognising its efficiency gains for automated production lines. Manual welding continues to serve field applications. Semi-Automatic systems bridge these approaches.

Market Breakup by End Use

  • Automotive
  • Construction
  • Shipbuilding
  • Aerospace and Defense
  • Energy and Utilities
  • Others

Key Insight: Automotive accounts for the largest share of the arc welding market by end use, supported by sustained vehicle production volumes and the sector's heavy reliance on robotic gas metal arc welding for body and chassis assembly. Aerospace and Defense is the fastest-growing end use segment as precision welding requirements expand alongside rising defense and commercial aircraft production. Construction continues to drive substantial demand for field-capable, portable welding equipment across infrastructure and building projects. Shipbuilding remains a major end use given the scale of hull and structural welding required per vessel. Energy and Utilities relies heavily on welding for pipeline, power generation, and grid infrastructure fabrication and maintenance. The Others category includes electrical and machinery manufacturing applications.

Market Breakup by Region

  • North America
  • Europe
  • Asia Pacific
  • Latin America
  • Middle East and Africa

Key Insight: Asia Pacific dominates the arc welding market, supported by massive shipbuilding, automotive production, construction activity, and machinery manufacturing across the region's leading manufacturing economies. Asia Pacific is also the fastest-growing region as infrastructure investment and industrial capacity expansion continue accelerating. North America and Europe remain significant markets supported by established equipment manufacturers. Latin America and the Middle East and Africa remain smaller markets.

Arc Welding Market Share

By process type, gas metal arc welding leads the market while flux cored arc welding grows fastest

Gas Metal Arc Welding accounts for the largest share of the arc welding market by process type, supported by its speed, versatility, and compatibility with automated and robotic welding systems widely deployed across automotive assembly lines and heavy fabrication shops today. This compatibility with automation continues to reinforce gas metal arc welding's leading position as manufacturers increasingly prioritise welding processes suited to robotic integration and consistent high volume production output.

Flux Cored Arc Welding is the fastest-growing process type as improved electrode formulations and rising demand for strong, durable welds in construction and shipbuilding continue to expand its adoption across heavy fabrication applications and structural steel projects. In March 2026, Hobart Brothers introduced its SubArc Hercules metal-cored wire system, paired with a dedicated power source and torch to deliver higher deposition rates for heavy fabrication customers seeking improved productivity.

By automation, automatic systems lead the market and are also the fastest-growing category

Automatic arc welding systems account for the largest share of the market by automation, driven by advancements in robotic welding technology and steady demand for consistent weld quality across high volume production environments and assembly operations. In June 2026, Novarc Technologies signed a memorandum of understanding with a leading industrial robotics manufacturer to integrate its AI-powered adaptive welding intelligence platform, targeting structural steel, heavy equipment, and modular construction applications worldwide.

Automatic systems are also the fastest-growing automation category as manufacturers address persistent skilled welder shortages through robotic adoption across high volume fabrication and assembly operations worldwide, spanning automotive, heavy equipment, and structural steel production lines across multiple regions. This shift toward robotic adoption continues to accelerate as labour availability remains a persistent constraint for fabricators across most manufacturing economies pursuing consistent, repeatable weld quality at scale and reduced operating costs.

By end use, automotive leads the market while aerospace and defense grows fastest

Automotive accounts for the largest share of the arc welding market by end use, supported by sustained vehicle production volumes and the sector's heavy reliance on robotic gas metal arc welding for body and chassis assembly across major manufacturing hubs worldwide. In June 2025, Pemamek installed a Pema RWP-C automated welding station at TTI Oil, a Texas-based builder of ASME code pressure vessels, illustrating similar automated welding adoption extending across energy and heavy equipment sectors.

Aerospace and Defense is the fastest-growing end use segment as precision welding requirements expand alongside rising defense and commercial aircraft production programmes worldwide, driving demand for certified, high-precision welding equipment and specialised consumables across the supply chain. This shift continues to broaden the addressable customer base for manufacturers offering precision, certified welding equipment and consumables suited to stringent aerospace quality, traceability, and regulatory compliance standards.

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Arc Welding Market Regional Analysis

Asia Pacific dominates the market due to shipbuilding, automotive, and construction activity concentration

Asia Pacific dominates the arc welding market, supported by massive shipbuilding, automotive production, construction activity, and machinery manufacturing across the region's leading manufacturing economies including China, Japan, and South Korea and their broader supplier networks. In May 2025, Chinese manufacturer Megmeet Welding Technology signed a procurement agreement with Anhui Honglu Steel Construction for 1,800 robotic welding power sources, supporting a steel structure group with annual production capacity of up to six million tons.

Asia Pacific is also the fastest-growing region as infrastructure investment and industrial capacity expansion continue accelerating across several key national markets pursuing manufacturing sector growth and export-oriented industrial policy. Rising regional automotive and shipbuilding investment continues to create new opportunities for both established and emerging arc welding equipment providers seeking to expand their regional distribution networks and local manufacturing footprint across the region.

CAGR 2026-2035 - Market by

Region

North America

4.4%

Europe

4.2%

Asia Pacific

5.6%

Latin America

4.7%

Middle East and Africa

4.9%

Competitive Landscape

The global arc welding market features a moderately consolidated competitive structure led by established equipment manufacturers with broad product portfolios and strong distribution networks. Manufacturers, including Lincoln Electric and ESAB are competing primarily through automation capability, targeted acquisitions, and expanding consumables portfolios, while specialist providers including Fronius and Kemppi differentiate through inverter technology innovation and deep customer relationships built over decades of regional presence.

Leading arc welding market players are focusing on expanding automation and robotic welding capability to address skilled welder shortages, pursuing strategic acquisitions to broaden portfolios beyond core welding equipment into inspection and monitoring technology, and strengthening regional service and training infrastructure. Increasing collaboration with industrial gas suppliers and component specialists is also enabling manufacturers to offer more complete, bundled welding solutions to end customers.

Lincoln Electric Holdings, Inc.

Lincoln Electric Holdings, Inc., founded in 1895 and headquartered in Cleveland, Ohio, United States, is the world's leading manufacturer of arc welding solutions, automated joining, assembly and cutting systems, and plasma and oxy-fuel cutting equipment, alongside a leading global position in brazing and soldering alloys. The company continues to expand its automation and specialised material welding capability through targeted acquisitions and strategic technology partnerships across its global operations.

ESAB Corporation

ESAB Corporation, founded in 1904 and headquartered in North Bethesda, Maryland, United States, is a focused premier industrial compounder providing welding and cutting equipment, consumables, and increasingly inspection and monitoring technology to professional and industrial customers worldwide. The company continues to broaden its end to end workflow solution through strategic acquisitions extending beyond traditional welding equipment into adjacent industrial technology categories.

Fronius International GmbH

Fronius International GmbH, founded in 1945 and headquartered in Pettenbach, Upper Austria, Austria, is a family-owned global leader in welding technology, photovoltaics, and battery charging technology, holding more than 1,800 active patents. The company's welding portfolio spans manual gas shielded arc welding, high-performance robotic systems, and fully automated welding solutions, supported by an expanding network of regional technical competence centres worldwide.

Kemppi Oy

Kemppi Oy, founded in 1949 and headquartered in Lahti, Finland, is a privately owned, family run welding equipment manufacturer recognised as a design leader in the arc welding industry across MIG, TIG, and MMA welding machine ranges. The company continues to expand its digital welding software and sustainable product offerings, serving customers from large industrial welding companies to individual contractors worldwide.

Other key players in the market report include Illinois Tool Works Inc., voestalpine Böhler Welding Group GmbH, Panasonic Corporation, DAIHEN Corporation, and Air Liquide S.A., among others.

*Please note that this is only a partial list; the complete list of key players is available in the full report. Additionally, the list of key players can be customized to better suit your needs.*

Key Highlights of the Arc Welding Market Report

  • Tracking of major acquisitions, product launches, and regional service expansion activity across the global arc welding industry.
  • Competitive profiling of established equipment manufacturers covering automation capability, consumables portfolios, and distribution network strength.
  • Regional insight into Asia Pacific's manufacturing scale leadership and its continued position as the fastest-growing regional market.
  • Strategic outlook on automation adoption, aluminum and lightweight material welding capability, and robotic welding cell accessibility through the forecast period.
  • Segmentation analysis spanning process type, automation, end use, and region, detailing which categories currently dominate and which are growing fastest.
  • Assessment of key demand drivers and risk factors, including skilled welder shortages, raw material and consumables pricing, and evolving safety and environmental compliance requirements.

Why Rely on Expert Market Research?

  • In-depth understanding of the arc welding market built through continuous tracking of manufacturer disclosures, product launches, and transaction announcements.
  • Insights grounded in verified corporate announcements, regulatory filings, and confirmed trade press coverage rather than theoretical market assumptions.
  • A research approach that blends primary industry signals with validated secondary sources for a balanced, current view of the market.
  • Action-oriented analysis designed to support investment planning, supplier selection strategy, and market entry decisions across the global arc welding industry.

Call to Action

Explore the latest trends shaping the arc welding market 2026-2035 with our in-depth report. Gain strategic insights, future forecasts, and key market developments that can help you stay competitive. Download a free sample report or contact our team for customised consultation on the market trends 2026.

*While we strive to always give you current and accurate information, the numbers depicted on the website are indicative and may differ from the actual numbers in the main report. At Expert Market Research, we aim to bring you the latest insights and trends in the market. Using our analyses and forecasts, stakeholders can understand the market dynamics, navigate challenges, and capitalize on opportunities to make data-driven strategic decisions.*

Frequently Asked Questions About This Report

In 2025, the arc welding market reached an approximate value of USD 6000.00 Million.

The market is projected to grow at a CAGR of 4.80% between 2026 and 2035.

The key players in the market include Lincoln Electric Holdings, Inc., ESAB Corporation, Illinois Tool Works Inc., Fronius International GmbH, Kemppi Oy, voestalpine Böhler Welding Group GmbH, Panasonic Corporation, DAIHEN Corporation, and Air Liquide S.A., among others.

Leading manufacturers are focusing on expanding automation and robotic welding capability, pursuing strategic acquisitions to broaden portfolios beyond core welding equipment, and strengthening regional service and training infrastructure.

Key challenges include persistent skilled welder shortages, high initial costs of advanced automated systems, and compliance with evolving environmental and workplace safety regulations across major manufacturing economies.

Report Summary

Explore our key highlights of the report and gain a concise overview of key findings, trends, and actionable insights that will empower your strategic decisions.

Key Highlights of the Report

Please note that the figures mentioned in the description serve as estimates and may vary from the actual figures presented in the final report.

Report Features

Details

Base Year

2025

Historical Period

2019-2025

Forecast Period

2026-2035

Scope of the Report

Historical and Forecast Trends, Industry Drivers and Constraints, Historical and Forecast Market Analysis by Segment:

  • Process Type
  • Automation
  • End Use
  • Region

Breakup by Process Type

  • Shielded Metal Arc Welding
  • Gas Metal Arc Welding
  • Gas Tungsten Arc Welding
  • Flux Cored Arc Welding
  • Submerged Arc Welding
  • Others

Breakup by Automation

  • Manual
  • Semi-Automatic
  • Automatic

Breakup by End Use

  • Automotive
  • Construction
  • Shipbuilding
  • Aerospace and Defense
  • Energy and Utilities
  • Others

Breakup by Region

  • North America
    • United States of America
    • Canada
  • Europe
    • United Kingdom
    • Germany
    • France
    • Italy
    • Netherlands
    • Others
  • Asia Pacific
    • China
    • Japan
    • India
    • ASEAN
    • Australia
    • Others
  • Latin America
    • Brazil
    • Argentina
    • Mexico
    • Others
  • Middle East and Africa
    • Saudi Arabia
    • United Arab Emirates
    • Nigeria
    • South Africa
    • Others

Market Dynamics

  • SWOT Analysis
  • Porter’s Five Forces Analysis
  • Key Indicators of Demand
  • Key Indicators of Price

Competitive Landscape

  • Supplier Selection
  • Key Global Players
  • Key Regional Players
  • Key Player Strategies
  • Company Profile

Companies Covered

  • Lincoln Electric Holdings, Inc.
  • ESAB Corporation
  • Illinois Tool Works Inc.
  • Fronius International GmbH
  • Kemppi Oy
  • voestalpine Böhler Welding Group GmbH
  • Panasonic Corporation
  • DAIHEN Corporation
  • Air Liquide S.A.
  • Others

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